JEI MAGBEAST HM200T, Operator'S Manual

Page 1: ... SOLUTIONS LTD UNIT 21 EMPIRE BUSINESS PARK ENTERPRISE WAY BURNLEY LANCASHIRE BB12 6LT UK TEL 00 44 1706 229490 E MAIL sales jeisolutions co uk Web www jeiuk com OPERATOR S MANUAL MAGBEAST HM200T Magnetic Drilling Machine ...

Page 2: ...TTERS 6 6 TOUBLE SHOOTING GUIDE FOR DRILLING HOLES 7 8 9 7 SPEED SELECTION 10 8 OVERLOAD PROTECTION 10 9 CIRCUIT CONNECTION WIRING DIAGRAM 11 10 GIB ADJUSTMENT Patented 12 11 PART LIST 13 14 15 16 17 List of Contents with Magbeast HM200T Drilling Machine Check List 1 Operator s Manual YES NO 2 Coolant Bottle YES NO 3 Arbor MT5 1 1 4 bore YES NO 5 6mm Hexagon Key YES NO 6 Drill Drift YES NO ...

Page 3: ...oned under the magnet and work piece to equate to a suitable material thickness If this is not possible an alternative secure method of restraining the machine MUST be used 2 200kg 26 800N Overall Dimensions Height maximum extended 955mm Height minimum 730mm Width including Hand wheel 280mm Length Overall including Guard 455mm Stroke 330mm Net Weight 52kgs Maximum hand arm vibration magnitude meas...

Page 4: ...chine of swarf and dirt paying particular attention to the underside of the magnet base With a gloved hand and after switching off remove any swarf which might have gathered around the cutter and arbor before proceeding with the next hole Before operating the machine always remove tie rings watches and any loose adornments which might entangle with the rotating machinery Should the cutter become f...

Page 5: ...ys cut overlapping holes as illustrated above do not use excessive pressure and ensure cutting fluid is reaching teeth of the cutter If the slug sticks in the cutter move the machine to a flat surface switch on the magnet and gently bring the cutter down to make contact with the surface This will usually straighten a cocked slug and allow it to eject normally Cutter breakage is usually caused by i...

Page 6: ... THE MACHINE FROM THE POWER SOURCE WHEN CHANGING CUTTERS 5 MOUNTING OF CUTTERS The machine has been made to accept MT5 Arbor The following procedure is to be used when mounting cutters Take appropriate pilot and place through hole in shank of cutter Insert shank of cutter into 1 1 4 bore of arbor ensuring alignment of two drive flats with socket screws Tighten both screws using hexagon key ...

Page 7: ... remedies above Too much feed pressure at start of cut Light pressure until a groove is cut The groove then serves as a stabilizer Cutter is worn chipped or incorrectly sharpened Replace or re sharpen Sharpening service is available Poor Centre punch mark weak pilot spring pilot not centered in centre punch mark Improve centre punch and or replace worn parts Worn or bent pilot worn pilot hole Repl...

Page 8: ...uitable type of oil Fill arbor with an oil of light viscosity and check to be sure oil is being metered into cutter when pilot is depressed If not check pilot groove and arbor internally for dirt or apply oil externally Even a small amount of oil is very effective Incorrect speed selection Select appropriate speed 5 Excessive cutter wear Incorrectly re sharpened cutter Refer to instructions and a ...

Page 9: ...to change gear It is not necessary to set the gear in neutral to change gear patented 2 Gear Selection 1st40 60 2nd90 130 3rd170 240 4th380 545 NO LOAD RPM of each gear 8 OVERLOAD PROTECTION HM200T 200 is extreme heavy duty machine So it has electronic overload protection system for unexpected over torque during drilling or tapping Nomally the sensor is set at 14 15A at factory But if necessary it...

Page 10: ...MAGBEAST HM200T 10 P a g e 9 CONTROL PANEL ...

Page 11: ...tronic RPM About 75 of HI ROTATION SWITCH FOR Forwarding CW Clockwise REV Reverse CCW Counter Clockwise 10 PROTECTION GEAR SLIP HM200T has a slip system for protection against overload in cutters at first gear Adjust the torque of LOCK NUT with torque wrench Normally HM200T is set at 80 Nm ...

Page 12: ...d not fall below infinity Should a fault be indicated it must be found and rectified 12 GIB ADJUSTMENT 1 New Sliding System Machines have a very advanced and stable sliding system It consists of three main parts Slide Board Precisely Ground Bar Adjustment Gib It has a very wear resistant structure and keeps first condition as time goes on It helps to cut comparatively bigger holes easier than norm...

Page 13: ...MAGBEAST HM200T 13 P a g e 13 PART LIST PART A ...

Page 14: ...00T A14 FIRST PINION 1 15 HM200T A15 SNAP RING 1 16 HM200T A16 FIRST GEAR L 1 17 HM200T A17 SNAP RING 1 18 HM200T A18 BEARING 6800ZZ 2 19 HM200T A19 SNAP RING 1 20 HM200T A20 FIRST CHANGE BLOCK 1 21 HM200T A21 SOCKET BOLT M3 4 22 HM200T A22 GEAR CHANGE KNOB 2 23 HM200T A23 PIN Ф3 8L 2 24 HM200T A24 GUIDE BRACKET 2 25 HM200T A25 SNAP RING 2 26 HM200T A26 GUIDE PIN 2 27 HM200T A27 INNER COVER 1 28 H...

Page 15: ...1 62 HM200T A62 FAN GUIDE 1 63 HM200T A63 ARMATURE ASS Y 1 64 HM200T A64 RUBBER BUSHING 1 65 HM200T A65 BEARING NTN 6201UU 1 66 HM200T A66 STATOR 1 67 HM200T A67 MOTOR INNER COVER 1 68 HM200T A68 MOTOR HOUSING 1 69 HM200T A69 CARBON BRUSH HOLDER 2 70 HM200T A70 CARBON BRUSH CAP 2 71 HM200T A71 SIDE HOUSING COVER 2 72 HM200T A72 SOCKET BOLT M4 2 73 HM200T A73 SOCKET BOLT M5 2 74 HM200T A74 HOUSING ...

Page 16: ...MAGBEAST HM200T 16 P a g e PART B ...

Page 17: ...LT M4 L10 10 20 HM200T B20 SLIDE FIRST PINION 1 21 HM200T B21 SLIDE FIRST GEAR 1 22 HM200T B22 BUSHING 17 15 1 5T 1 23 HM200T B23 BEARING TA1715Z 2 24 HM200T B24 SLIDE FIRST PINION COVER 2 25 HM200T B25 SNAP RING STW 17 2 26 HM200T B26 HANDLE ASS Y 3 27 HM200T B27 HANDLE JOINT ASS Y 1 28 HM200T B28 EYE BOLT M10 L20 2 29 HM200T B29 WIRE HOSE 1 30 HM200T B30 CABLE GLAND ASS Y 1 31 HM200T B31 POWER C...

Page 18: ...r normal use for a period of 12 months from date of sale This warranty does not cover cutters damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 4 2nd February 2023 WE RESERVE THE RIGHT TO MAKE CORRECTIONS AND MODIFICATIONS IN THIS MANUAL WITHOUT PRIOR NOTIC...