Jema Autolifte JA4200T-C, Original Instruction

Page 1: ... ARE HERE TO SURPRISE 1 JA4200T C Lifting capacity 4200KG 2 Post Lift Electrical Release Original Instruction Read this entire manual carefully and completely before installation or operation of the lift ...

Page 2: ...ts check 3 1 3 Floor specifications 3 2 Precautions during installation 3 3 Installation 3 4 Check list after installation 4 Operation instruction 14 21 4 1 Precautions during operation 4 2 control box panel description 4 3 Flow chart for operation 4 4 Operation 4 5 Emergency lowing when the power is off 5 Trouble shooting 21 22 6 Maintenance 22 23 7 Annex 23 31 Annex1 Shipping sheet Annex2 Overal...

Page 3: ...d personnel are allowed in lifting area 1 3 Danger notices 1 3 1 Do not install the lift on any asphalt surface 1 3 2 Read and understand all safety warning procedures before operating the lift 1 3 3 The lift in its standard version is not designed for outdoor use 1 3 4 Keep hands and feet away from any moving parts Keep feet clear of lift when lowering 1 3 5 The lift may only be used by qualified...

Page 4: ...5 Relative humidity not exceed 50 at 40 1 4 6 Atmosphere Free from excessive dust acid fume corrosive gases and salt 1 4 7 Avoid exposing to direct sunlight or heat rays which can change the environmental temp 1 4 8 Avoid exposing to abnormal vibration 1 4 9 Electrical equipment shall withstand the effects of transportation and storage temperature within a range of 25 to 55 or short periods not ex...

Page 5: ...All safety warning signs presented on the lift with the purpose to draw the operator s attention from dangerous or unsafe situations The labels must be kept clean and they have to be replaced if detached or damaged Read the meaning of the labels ...

Page 6: ...in becoming familiar with the lift 2 Overview of the machine 2 1 Product Introduction The floor plate lift is composed of posts carriages lifting arms hydraulic cylinders power unit and floor plate etc The lift is operated by an electric motor controlling a hydraulic system which delivers the hydraulic fluid to cylinders inside the columns for lifting two carriages The safety teeth block will bite...

Page 7: ... lifting equipment AW 32 46 or other good quality garage hydraulic oil Rotary Hammer Drill with 3 4 drill bit Chalk line and tape measure Sockets and Open wrench set Hammer 4pounds Ф2 tape measure Model Lifting capacity Lifting time Lifting height Height Width Width between posts Voltage Max pressure Gross weight JA4200T C 4200kg 50 Sec 1900mm 2910mm 3545mm 2835mm 380v 26MPa 600kg ...

Page 8: ... ground must undergo more than 28days cure and reinforcement 3 2 Precautions during installation 3 2 1 Make sure that the columns are vertical to the floor 3 2 2 When installing the hydraulic oil hoses on both piston and engine please make sure they are installed properly to prevent oil leaks 3 2 3 All bolts on the lift must be tightened when the lift is assembled as they may have shaken themselve...

Page 9: ...When the position is selected use now lime ribbon to place the main column and the assisting column in line to each other 3 Before work is continued double check that the columns are the correct position in the room and the columns are properly placed to each other Step 6 Rise the columns main post first and then the assistant post Before drilling holes for fixing the columns place the complete fl...

Page 10: ...in each column is activated before mounting the calibration wires 3 Both carriages for the main column and the Assistant column must be the same height when installing the calibration wires 4 With the carriages at the same height from the floor install the calibration wires as shown below 5 After the calibration wires are installed each wire adjusted to have a uniform stance It is IMPORTANT the ca...

Page 11: ...RPRISE 11 Step 9 Install the hydraulic oil hoses on the main column Step 10 Install four safety plates four electromagnets and the electromagnet covers Connect the wire to electromagnets Safety plate Electromagnet Cover ...

Page 12: ... Step 12 Install the oil hose cover of the both columns Step 13 Install the lifting arms Mount the lift arms with the supplied mandrels it is important respect of the weight distribution on the lift that the long arms are ALWAYS placed at the rear of the vehicle and therefore will be mounted as shown on the picture below Check and adjust the arm lock to go in the grip when the lift is raised so th...

Page 13: ...hydraulic oil Step 15 When all the steps from 1 to 14 are double checked connect the lift to power and try to press the UP button Do not place any vehicle in this step Step 16 Install the chain protection and the door opening protection Trin 17 Install the Cover plate on the floor plate When everything has been installed and the lift is tested then install the foot protection plastic tops and high...

Page 14: ...ulted from the wrong operation 4 1 4 The staff or operators shall be in a safe position when the lift rise or lower 4 1 5 When the lift with vehicle reaches a desired height ALWAYS lower the lift to the safety locks and main switch must be turned off before the vehicle is repaired so as to prevent non operator or unauthorized person from pressing any button which can jeopardize the safety of anyon...

Page 15: ...Press UP button The lift will start to rise When the lift reaches the desired height press the SAFETY LOCK and the lift goes into safety lock The lift is lowered The work can be started Power lamp show the power is on Up button raise the lift Safety button make sure the security during the repair work Down button lower the lift Main switch connect the power Emergent stop ensure safety ...

Page 16: ...s reached the desired height 5 Push the Safety lock Button so the lift lowers to the nearest safety lock 6 Check again that the vehicle is safely placed on the lifting platforms 7 If the vehicle is not placed safely then please lower the vehicle and start again from no 2 8 If the vehicle is placed correct and safe on the lifting platforms turn off the power switch and the work on the vehicle can s...

Page 17: ... both posts b Loosen the electrical valve of the power unit to lower the carriage The carriage IS engaged a Screw off the fitting opposite of the oil out let to connect the manual hydraulic pump Press the handle of the Manual hydraulic pump Manual hydraulic pump is optional to supply oil to the cylinder to release the lock Electromagnet ...

Page 18: ...WE ARE HERE TO SURPRISE 18 C Pull off the electromagnets on the both posts d Loose the electrical valve of the power unit to lower the carriage Electromagnet ...

Page 19: ...ll the valves on the pump The gear pump is broken Change the gear pump The lift is missing hydraulic oil When the lift is lowered should the oil tank be full 12L The suction pipe in the tank is loose Tighten the suction pipe There is dirt in the oil filter in the oil tank Clean or change the oil filter and hydraulic oil Motor runs but will not raise The hydraulic oil hoses are not correct installe...

Page 20: ...efore needed could save you from expensive property damage lost production time serious personal injury even death Check safety lock audibly and visually while in operation Check safety latch for free movement and full engagement with rack Check hydraulic connections and hoses for leakage Check chain connections for bends cracks and looseness Check cables connections for bends cracks and looseness...

Page 21: ...hydraulic oil Good maintenance procedure makes it mandatory to keep hydraulic oil clean Due to operating temperature type of service contamination levels filtration and chemical composition of fluid the hydraulic oil may need to be changed more or less frequently If the above maintenance operations are carried out it will make the lift is in perfect constitution every time the lift is used Jema Au...

Page 22: ...eft packing frame JA4200T C A30 B2 20 Carton include the following parts 22 Pin A12 Component 4 23 Height adapter JA4200T C A11 Q235A 4 24 Foot protector A9 B3 Welding piece 2 25 Foot protector JA4200T C A7 B5 Component 2 26 Tray JA4200T C A7 B4 Component 4 27 Pulling rod JA4200T C A2 B1 Component 4 28 Oil hose L 2550mm JA4200T C B4 B1 Component 1 29 Oil hose L 2880mm JA4200T C B4 B2 Component 1 3...

Page 23: ...tandard piece 8 48 Flat washer 10 Standard piece 4 49 Spring washer 10 Standard piece 4 50 Nut M6 Standard piece 8 51 Nut M0 Standard piece 4 52 Circlip for shaft 50 Standard piece 4 53 Expansion bolt M16 160 Standard piece 10 2 Overall Diagram ANNEX3 Space Required M16X200 220 ...

Page 24: ...ISE 24 ANNEX4 Hydraulic Connection 1 Main cylinder 2 Assistant cylinder 3 Electrical unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 Single way valve 9 Overflow valve 10 Anti surge valve 11 Cushion valve ...

Page 25: ...WE ARE HERE TO SURPRISE 25 ANNEX5 Wiring Diagram ...

Page 26: ...A 32A 3 2 12 FU FUSE 10A 1 13 M MOTOR 380V 220V 2 2KW 1 14 SB3 BUTTON Y090 1 DOWN 15 SB2 BUTTON Y090 1 LOCK 16 SB1 BUTTON Y090 1 UP 17 KA RELAY LY2N AC24V 1 18 KT TIME RELAY ST6PA 5S AC24 1 19 SB4 EMG STOP Y090 1 ANNEX6 Exploded drawing Parts of power unit and lift S N DESCRIPTION Q TY 1 MOTOR 1 2 VALVE BOARD 1 3 OVERFLOW VALVE 1 4 FITTING 2 5 CUSHION VALVE 1 6 ABSORBING OIL PIPE 1 7 OIL FILTER 1 ...

Page 27: ...d piece 6 JA4200 720 00F beam 1 Welding piece 7 JA4200 730 00F Protect pipe 1 Foam sponge 8 M5 12 screw 4 Standard piece 9 5 Flat washer 4 Standard piece 10 JA4200 750 00F Stand pipe 2 Q235A 11 JA4200 109 topper plate cover 2 plastic 12 JA4200 105 000F topper plate 2 Welding piece 13 JA4200 1000 00 2 Component 14 M10 25 bolt 2 Standard piece 15 10 Flat washer 2 Standard piece 16 JA4200 01 00F Main...

Page 28: ...00 Pulling rod 4 45 36 JA4200 801 1 Carriage 2 Welding piece 37 JA4200 224 Sliding block 16 nylon 38 JA4200 420 00F Main cylinder 1 Component 39 JA4200 015 01F Oil hose protector 6 Q235A 40 JA4200 015 02F Oil hose protector 1 Q235A 41 M5 12 Screw 2 Standard piece 42 5 Flat washer 2 Flat washer 43 8104 Limit switch 1 Standard piece 44 JA4200 01 00F Main post 1 Welding piece 45 JA4200 003 00 Short a...

Page 29: ... 24V Pcs 1 The outlook is the same as item 5 6 Transformer JBK 100VA240V 24V Pcs 1 The outlook is the same as item 5 7 320019 Transformer JBK 100VA380V 24V Pcs 1 8 Transformer JBK 100VA400V 24V Pcs 1 The outlook is the same as item 5 9 Transformer JBK 100VA415V 24V Pcs 1 The outlook is the same as item 5 61 JA4200 1010 07F Steel oil hose 1 62 JA4200 1010 08F Steel oil hose 1 63 JA4200 1010 02F Oil...

Page 30: ... CJX2 1210 AC24 Pcs 1 11 540035 Fuse holder TFBR 102 Pcs 1 12 328008 Fuse holder RT18 32X Pcs 3 13 328010 Fuse 16A 10 38 Pcs 6 14 32801 Fuse 32A 10 38 Pcs 6 15 328011 Fuse 5A 6 30 Pcs 2 16 540088 Fuse 10A 6 30 Pcs 2 17 321024 Limit switch ME8104 Pcs 1 ...

Page 31: ...L Pcs 1 19 328026 Rectifier KBPC5A 35A Pcs 1 20 328014 Capacitor 4700UF 50V Pcs 1 21 328074 Control box Pcs 1 22 328072 Relay LY2NJ AC24 Pcs 1 23 328073 Relay seat PTF 08A Pcs 1 24 328019 Time relay ST6PA 5S AC24V Pcs 1 25 328020 Time relay seat PYF 08A Pcs 1 ...

Page 32: ...Door opening protection 2 Rubber 224 JA4200T C A7 B1 Sliding block 16 Nylon 1010 909 JA4200T C A7 B2 Rubber pad 4 Rubber 911 JA4200T C A7 B4 C4 Rubber pad 4 Rubber 921 JA6214F A4 B3 Teeth block 4 Q235A 401 JA4200T C A4 B2 Oil hose 1 Component 2880mm 402 JA4200T C A5 B10 Short tie in 1 35 With anti surge valve 403 JA4200T C A5 B 4 Assistant cylinder 1 Component 409 JA4200T C A5 B3 Chain wheel 2 45 ...

Page 33: ...WE ARE HERE TO SURPRISE 33 Model No A mm B mm C mm D T E T F T G T JA4200T C 2400 2900 100 2 3 1 9 1 9 2 3 Annex8 Size and weight requirement for the vehicle Valve board diagram ...

Page 34: ...WE ARE HERE TO SURPRISE 34 Annex9 CE Certificate ...

Page 35: ...WE ARE HERE TO SURPRISE 35 ...