Jema Autolifte JA5500F, Installtion, Operation And Maintenance Instructions

Page 1: ...Jema Autolifte A S JA5500F FOUR POST LIFT Electrical Release INSTALLTION OPERATION AND MAINTENANCE MANUAL Read this entire manual carefully and completely before installation and operation of the lift...

Page 2: ...installation 3 3 Installation 3 4 Items to be checked after installation 4 Operation instructions 12 15 4 1 Precautions 4 2 Descriptions of control box 4 3 Flow chart for operation 4 4 Operating inst...

Page 3: ...formation on the nameplate Model No ____________________________ _ Serial No ___________________________ Production Date ______________________ __ The following specially trained people are permitted...

Page 4: ...allation Date __________________ ________ _ _ Declaration The above mentioned lift has been correctly installed and all its functions including the reliability of safety locks have passed strict tests...

Page 5: ...not leave the controls while the lift is still in motion 1 3 4 Keep hands and feet away from any moving parts Keep feet clear of the lift when lowering 1 3 5 Only properly trained personnel can opera...

Page 6: ...afety warning signs attached on the lift are for the purpose of drawing the user s attention to safety operation The labels must be kept clean and need to be replaced when they are worn out or have dr...

Page 7: ...raulic oil cylinder and a set of power unit It is driven by an electro hydraulic system Up and down of platforms is controlled by the to and fro movement of the oil cylinder To ensure ultra safety of...

Page 8: ...ist installing upon the lack of some parts Jema Autolifte A S as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer 3 1 3 Gr...

Page 9: ...he ground 2 Have the platforms of the lift suspended by a crane and then screw off the upside bolt and remove the first platform on to the wooden battens initially prepared 3 Screw off the downside bo...

Page 10: ...it through the reserved 21 hole on the top of the post and then screw on the M20 nut Step8 Fit on 8 nylon sliders see the following diagram Step9 Fix the ramps Align the end of the platform and the h...

Page 11: ...post it is important that they are mounted correctly as otherwise they can break when the lift is tested See picture below how to place them in the main post Also remember to adjust the arm on the to...

Page 12: ...e Jema Autolifte as well as our dealers will not bear any responsibility for any consequence resulted thereby 4 1 4 Operators and other personnel concerned should stand in a safety area during lifting...

Page 13: ...3 Switch on When the power indicator is on press the UP button until platforms rise to the desired height 4 Before performing any service around or under the vehicle operators must press the safety l...

Page 14: ...rods 2 Press and screw loose counter clockwise the unloading valve to lower the platform In the case the safety lock is fully engaged 1 Remove the fitting as show in the following pictures and connec...

Page 15: ...agnets under the cross beam to have the four safety blocks released from the safety rods 3 Press and screw loose counter clockwise the unloading valve to lower the platform Unloading valve Safety bloc...

Page 16: ...s damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or adjusts it Platforms go down slowly after being...

Page 17: ...y checking items Check the flexibility of moving parts Check the working conditions of safety parts Check the amount of oil left in the oil tank Oil is enough if the carriage can be raised to highest...

Page 18: ...lider holder JA4000FN A2 B2 8 14 Manual rod JA4000FM A29 1 15 Pump assembly holder JA4000FN A13 1 16 Protector JA4000FN A2 B5 4 17 Post cover JA4000FN A11 4 18 Shaft JA4000FN A8 B2 2 19 Handle JA4000F...

Page 19: ...19 Annex2 Overall diagram...

Page 20: ...20 Annex3 Floor plan Annex 4 Steel cable connection...

Page 21: ...nder 3 Electrical unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 One way valve 9 Overflow valve 10 Anti surge valve 11 Cushion valve 12 Emergency unloading valve Annex 5 Hydraulic w...

Page 22: ...22 Annex 6 Wiring diagram Three phase...

Page 23: ...23 Electric wire connections in control box Picture of the control box and connections...

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Page 27: ...27 Annex7 Separate diagrams for the lift JA5500F...

Page 28: ...00FN A2 B4 4 21 261021 Shaft 3 JA5500FN A3 B12 4 22 262004 Slider JA5500FN A2 B3 8 23 261082 Slider holder JA5500FN A2 B2 8 24 261081 Small sheave JA5500FN A3 B5 4 25 219010 Circlip 16 12 26 261101 Sa...

Page 29: ...28068 216006 261501 56 261077 Pin JA5500FN A22 4 60 262011 Ball disk holder JA5500FN A20 6 61 628008 Guiding plate welding JA5500FN A8 B1 2 62 252025 Small rotor wheel MR30 A22 B5 4 63 428065 Shaft JA...

Page 30: ...30 S N Material Name Spec Drawing Qty Note 85 215032 211101 Cross round headed bolt Inside hex flat headed bolt M5 12 M8 20 6 86 334032 Main plug P32J3R 8 2 628317 JA5500FN A5 1 628007 1 1...

Page 31: ...V 24V Pcs 1 6 320115 Transformer JBK3 400VA 230V 24V Pcs 1 Same outlook as item 5 7 320116 Transformer JBK3 400VA 240V 24V Pcs 1 Same outlook as item 5 8 320087 Transformer JBK3 400VA 380V 24V Pcs 1 S...

Page 32: ...MQB3 10 20 AC24V Pcs 4 17 322010 Emergency stop Y090 11ZS red Pcs 1 18 324022 Alarm buzzer AD17 22SM DC24 Pcs 1 19 336012 Bridge rectifier KBPC5A 35A Pcs 1 20 335007 Capacitor 4700UF 50V Pcs 1 21 328...

Page 33: ...29 334034 Main plug P32K3R Pcs 1 30 321024 Limit switch YBLX ME8104 Pcs 6 Spare parts list for the hydraulic system S N Material Name Spec Unit Qty Picture 1 N A Hydraulic block YF 2 Pcs 1 2 313042 El...

Page 34: ...e hex fitting M14 1 5 Pcs 2 8 333022 Tie in of the pump M14 1 5 G1 4 inside swivel Pcs 1 9 313015 Coupling YL A Pcs 1 10 312106 Gear pump CBK F330 Pcs 1 11 313030 Oil absorbing pipe YX B 270 Pcs 1 12...

Page 35: ...35 Annex9 Size and weight requirements on vehicles...

Page 36: ...36...