7
Installation
, cont.
Prepare the Custom Door
Wood Frame
Custom Handle
1. A custom handle (not supplied) must be installed.
2. Drill pilot holes through the custom panel to match
the handle. Countersink the holes in the back of
the panel.
3. Attach the custom handle to the front door panel
assembly.
NOTE:
The custom handle screws should be installed
through custom panel and into the custom handle.
The screw heads should be countersunk so the inside
panel surface can be installed flush with the wine
chiller door.
Door Wood Frame Dimensions
Overall width: .....................................................23
7
⁄
16
" (59.5 cm)
3
1
⁄
2
" (8.9 cm) toe kick height: ..........................30
5
⁄
16
" (77 cm)
4" (10.2 cm) toe kick height: ......................29
13
⁄
16
" (75.7 cm)
Door frame minimum width
to cover door extrusion:...................................1
23
⁄
32
" (4.4 cm)
Thickness: .......................
5
⁄
8
" to
3
⁄
4
" (1.6 to 1.9 cm) maximum
Wood Screws
1. #8 pan head wood screws are recommended to
properly secure the custom wood panel to the
wine chiller door.
2. A total of ten screws will be needed for a 3
1
⁄
2
" (8.9 cm)
toe kick or eight screws for a 4" (10.2 cm) toe kick.
3. Use only pan head screws.
4. Be sure the screw length is
NOT
longer than the
wood thickness at the screw locations.
5. Use the following pilot hole drill sizes for the frame
material.
Type of
Pilot Hole Drill Size for
Wood
#8 Pan Head Wood Screws
Hardwood
3
⁄
32
" (0.24 cm)
Softwood
5
⁄
64
" (0.20 cm)
Assemble Door Hinge Brackets
NOTE:
Skip this step if hinges are already attached.
1. Attach the top and bottom door hinges to the door
with the 10-32 machine screws and a
1
⁄
8
" Allen
head driver as shown in the following figure.
2. Press in the shoulder bushings to the top and
bottom door hinges. Make certain that the
shoulder is to the outside of the door as shown in
the following figure.
3. Test fit the door to the wine chiller to make certain
door will hang correctly. The door is hung correctly
when the top of the door is parallel to the top of
the wine chiller. Adjustments can be made by
loosening the door hinge machine screws and
moving the door hinge on the door.
4. Tighten all four machine screws after adjustments
have been made.
5. Remove the door from the wine chiller by removing
the top hinge set screw and angling the door off
the bottom hinge pin.
Right
hand
swing
door
This surface parallel
to the wine chiller.
Door front
surface
Typical top and
bottom door hinge
assembly.
Shoulder bushing
Door hinge
Door hinge
screw holes
10-32 machine
screws