Jensen 5510042710, Operating Instructions Manual

Page 1: ...1505 E 80km h Machine Nr 5510042710 Date of building 04 2010 Jensen Service GmbH D 24975 Maasb ll Tel 04634 9370 0 Fax 04634 1025 E mail info jensen service de WOODCHIPPER Operating instructions List...

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Page 3: ...mprovements which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is nvalid REFERENCE INSTRUCTION This instruction manual also contains descript...

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Page 5: ...elines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine...

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Page 7: ...te notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 bergabebest ti...

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Page 9: ...machine quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 be...

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Page 11: ...e quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 bergabeb...

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Page 13: ...ctive 32 BimSchV and the machine directive 98 37 EG 9 GSGV Est conforme la directive 2000 14EG outdoor directive 32 BimSchV et la directive machines 98 37 EG 9 GSGV Das angewandte Konformit tsbewertun...

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Page 15: ...chip capacity 150 mm Propulsion infeed rollers Hydraulic Cutting length adjustment Serial Hydraulicsystem Max 140 bar Elektric connection 12 Volt Disc revolutions per minute See type plate Diesel engi...

Page 16: ...mounting plate LB 48 20187 Fender plastic E 2275 20748 Order Nr Axle BPW CB 1054 20861 Axle Load 1050 kg Brakes S 2005 7 RASK Wheel mount 100x4 Rim offset ET 30 EA 750 mm Wheel screw M12x1 5 Order Nr...

Page 17: ...lly read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de s curit avant la mise en marche et en tenir co...

Page 18: ...r l carte de pi ces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen k nnen Never put your hand into the crushing danger...

Page 19: ...du ch ssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du ch ssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects...

Page 20: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Ch...

Page 21: ...s ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as culti...

Page 22: ...down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do n...

Page 23: ...autions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibility 6 Do...

Page 24: ...and ensure that they are kept only in approved containers 5 Take care when pouring hot oil as there is a danger of being burnt 6 Take care when removing the cool lid The cooling fluid is kept under pr...

Page 25: ...f 7 When changing the connections ensure that they are reconnected correctly There is a danger of accidents if they are not e g Forward and backward motions and raising and lowering can be dangerous i...

Page 26: ...staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attendance a...

Page 27: ...he knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure th...

Page 28: ...e blunt or damaged Take great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned of...

Page 29: ...0 cSt at 40 C Reservoir capacity 18 litres for the A518 20 litres for the A521 A528 A530 23 litres for the A328 A340 27 litres for the A425 A428 A430 60 litres for the A231 A240 64 litres for the A041...

Page 30: ...reaches full operating rotation again then activate feeding again Check all screws and nuts for tightening V belts Check suspense regularly and re tighten if necessary Knives and counter knife In orde...

Page 31: ...95mm A 240 knife wear limit von 80mm 60mm A 340 knife wear limit von 100mm 70mm A 430 knife wear limit von 80mm 60mm A 540 knife wear limit von 80mm 60mm A 530 knife wear limit von 80mm 60mm Knife gr...

Page 32: ...A430 18cm A530 15cm A528 15cm A521 13cm On heavy feed please watch the rpm of the chipper disk In case the rpm drops you should disengage the hydraulic feed rollers and do not engage again before the...

Page 33: ...f machine Load running No load running A 141 Di 105 88 A 141 Z 105 92 A 231 Di 108 90 A 231 Z 106 81 A 328 Di 114 92 A 328 Z 104 80 A 328 ZUX 103 81 A 425 Di 107 92 A 425 Z 104 92 A 540 Di 107 88 A 53...

Page 34: ...2 3 Retinax A If your machine is equipped with a turntable lubricate it monthly Retinax A until the grease get s out of the gap Both bearings of main shaft pos 1 are filled with lithium grease includi...

Page 35: ...ial shaft loads are not exceeded To mount drive components remove anti corrosion paint from shaft extension by means of a suitable solvent This should be done carefully because the solvent may damage...

Page 36: ...0 h 12 000 h max 5 years Under hard ambient conditions the oil should be changed more often For changing the oil should be warm Position a can under the drain and remove drain and fill plug After drai...

Page 37: ...ch DIN911 gradually tighten the grub cap screws in accordance with the torques as listed in the schedule of srew tightening torques 6 When the drive has been operating under load for a short period ha...

Page 38: ...Nm Couple de serage Nm Anzahl Quantity Quantite Gr e Size Taille 1008 1108 5 6 2 1 4 BSW 1310 1315 20 2 3 8 BSW 1210 1215 20 2 3 8 BSW 1610 1615 20 2 3 8 BSW 2012 31 2 7 16 BSW 2517 48 2 1 2 BSW 3020...

Page 39: ...off inner and outer guard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel...

Page 40: ...remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular g...

Page 41: ...nt rating 8A Display green LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of pro...

Page 42: ...be adhered to Setting Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintena...

Page 43: ...ons or pushbuttons Jumper 1 bridged without electric re set button or pushbuttons Jumper 1 non bridged with electric re set button or pushbuttons With the Jumper 1 the electric re set bottons or pushb...

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Page 45: ...Service Schedule...

Page 46: ...l change of the free wheel if existing Oil change of the free wheel if existing X Change hydraulic filter cartridge X Check main bearing X Check the condition of the cutting parts and change them if n...

Page 47: ...l of the gear box if existing X Check the clearance of the valve X Change hydraulic oil X X Change fuel filter X Check oil level of the free wheel and top up if necessary if existing Check oil level o...

Page 48: ...Jensen Service GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com...

Page 49: ...Original Ersatzteile Original spare parts Pi ces de rechange d origine...

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Page 51: ...ts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Hydraulikanlage Hydraulic system Circuit hydraulique Die mit einem gekennzeichneten Teile sind nicht abgebil...

Page 52: ...raubung screwing joint de tuyeau 1 13 9897 Verschraubung screwing joint de tuyeau 1 14 19202 Me anschlu gauge slide joint de mesure 1 15 9501 Pumpe pump pompe 1 16 19442 Filter filter filtre de pressi...

Page 53: ...Pumpenantrieb hydraulic pump drive Propulsion pour pompe hydraulique Bauartbedingte Bildabweichung m glich Deviations from figures possible Differences symboliques possibles...

Page 54: ...501 Hydraulikpumpe hydraulic pump Pompe hydraulique 1 8 22006 Scheibe washer rondelle 4 9 2175 Federring washer rondelle elastique 4 10 7072 Schraube screw boulon 4 11 16247 Scheibe washer rondelle 2...

Page 55: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Motorantrieb Engine drive Propulsiur moteor...

Page 56: ...ng rondelle elastique 6 3 22072 Schraube screw Vis 6 4 16719 Keilscheibe pulley poulie 1 5 1321 Federring spring ring rondelle elastique 6 6 2292 Schraube screw Vis 6 7 2154 Keilriemen v belt courroie...

Page 57: ...Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Arbre principal Die mit einem gekennzeichneten Teile sind nicht abgebildet Hauptwelle Main shaft...

Page 58: ...3024 Schraube screw Vis 4 8 9435 Buchse bushing douille 1 9 Messerscheibe chipper disc volant fen tres 1 siehe Messerscheibe see chipper disc voyez feuille volant fen tres 10 7915 Pa feder fitting ke...

Page 59: ...Messerscheibe Chipper disk Volant fen tres Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 60: ...s washer 2 0mm rondelle pour couteau 2 0mm 2 2 9444 Messerunterlage 2 5mm knife s washer 2 5mm rondelle pour couteau 2 5mm 2 3 50001 Messer knife couteau 2 4 22070 Messerschrauben knife screw boulon...

Page 61: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Gegenmesser Counter knife Contre couteau...

Page 62: ...Vis 1 5 9406 Deckblech blanking plate couvercle 1 6 22021 Scheibe washer rondelle 2 7 2016 Federring washer rondelle lastique 2 8 16218 Schraube screw Vis 2 9 9320 senkr Schneidkante vertical counter...

Page 63: ...Oberer Walzenantrieb Upper roller drive Bauartbedingte Bildabweichung m glich Deviations from figures possible Rouleau superieure Differences symboliques possibles...

Page 64: ...e 1 10 9400 Lagergeh use bearing housing bo tier de roulement 1 11 50086 Schr gkugellager angular ball bearing roulement 2 12 50085 Distanzbuchse bushing douille 1 13 2121 Sicherungsring lock ring joi...

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Page 66: ...eure 1 5 580 Schraube screw boulon 2 6 9404 Blech f r Flanschlager washer for bearing rondelle pour roulement 1 7 16780 Flanschlager flage bearing roulement a flange 1 8 16853 Feststellring f r Flansc...

Page 67: ...Auswerfer Ejector Goulotte d jection Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 68: ...utter nut crou 3 6 16538 Verstellstange lever levier amovible 1 7 16537 Kugelgriff handel poign e 2 8 16536 Klemme f Verstellstange clamp for lever pince pour levier 1 9 16540 Innere Klemme clamp plat...

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Page 70: ...ungsmutter 41035 483 Sicherungsmutter 41035 Locking nut Locking nut Ecrou de s ret Ecrou de s ret 449 Faltenblag 41036 490 Handbremshebel 41045 Bellow Hand brake lever Soufflet Levier de frein manuel...

Page 71: ...construction and picture are possible Radbremse S 2005 7 RASK Frein S 2005 7 RASK Brake S 2005 7 RASK Bauartbedingte Bildabweichungen m glich De l g res diff rences cl es la construction peuctent app...

Page 72: ...nger 58 20529 Sicherungsklammer Parenth se de protection Fuse clip 20530 ab Baujahr 06 98 D s l ann e de construction 06 98 From year of construction 06 98 60 20531 Nachstellbolzen Boulons de r glage...

Page 73: ...Light set cpl Pare chocs complet 1 1 40192 Beleuchtungseinheit links Light unit left Unit d clairage gauche 1 40095 Lichtscheibe links Light lens left Verre lumineux gauche 1 2 40193 Beleuchtungseinhe...

Page 74: ...Jensen Service GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com...