Jensen 560804147, Operating Instructions Manual

Page 1: ...L D 1703 Track Machine Nr 560804147 Date of building 04 2008 Jensen Service GmbH D 24975 Maasbüll Tel 04634 9370 0 Fax 04634 1025 E mail info jensen service de WOODCHIPPER Operating instructions List of spare parts ...

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Page 3: ...improvements which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is ínvalid REFERENCE INSTRUCTION This instruction manual also contains descriptions of the auxiliary equipment which is not usually found in the extent of the series In accordance with the references in this service manual the enforcement of clients wishes does not generally a...

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Page 5: ...delines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine these papers must always be handed over The instruction manual must be read and understood by every person who works with the machine e g Servicing preparation including the repair of any damage cau...

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Page 7: ...uitte notre usine 1 Kunde customer client Firma Behörde etc company société Straße Platz etc complete address adresse complète PLZ postal code Ort town Land country pays Telefon telephone 2 Übergabebestätigung acknowledgement of delivery confirmation de livraison Die unter 1 aufgeführte Maschine wurde mir in ordnungsgemäßem Zustand übergeben Ich habe die Bedienungsanleitung erhalten und wurde in B...

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Page 9: ...la machine quitte notre usine 1 Kunde customer client Firma Behörde etc company société Straße Platz etc complete address adresse complète PLZ postal code Ort town Land country pays Telefon telephone 2 Übergabebestätigung acknowledgement of delivery confirmation de livraison Die unter 1 aufgeführte Maschine wurde mir in ordnungsgemäßem Zustand übergeben Ich habe die Bedienungsanleitung erhalten un...

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Page 11: ...hine quitte notre usine 1 Kunde customer client Firma Behörde etc company société Straße Platz etc complete address adresse complète PLZ postal code Ort town Land country pays Telefon telephone 2 Übergabebestätigung acknowledgement of delivery confirmation de livraison Die unter 1 aufgeführte Maschine wurde mir in ordnungsgemäßem Zustand übergeben Ich habe die Bedienungsanleitung erhalten und wurd...

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Page 13: ... directive 32 BimSchV and the machine directive 98 37 EG 9 GSGV Est conforme à la directive 2000 14EG outdoor directive 32 BimSchV et à la directive machines 98 37 EG 9 GSGV Das angewandte Konformitätsbewertungsverfahren nach RL 2000 14 EG ist die interne Fertigungskontrolle nach Artikel 14 Absatz 2 in Verbindung mit Anhang V The conformity assessment procedure applied in compliance with the direc...

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Page 15: ...ollers Hydraulic Cutting length adjustment Serial Hydraulicsystem Max 170 bar Elektric connection 12 Volt Disc revolutions per minute See type plate Diesel engine Kubota 27 5KW 37 3 PS Track base standard Length x width x height 1420 x 1300 x 260 mm Track base variabel Length x width x height 1420 x 900 1300 x 260 mm Heights with chute 2400 mm Dimensions for transport without chute Length x width ...

Page 16: ...efully read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de sécurité avant la mise en marche et en tenir compte pendant le fonctionnement Alvorens met de machine te werken de gebruiksaanwijzing en de veiligheidsvoorschriften lezen en in acht nehmen Schutzvorrichtungen bei laufendem Motor nicht öffnen o...

Page 17: ...à l ècarte de pièces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen können Never put your hand into the crushing danger area as long as parts may move Ne jamais intervenir dans une zone où il y a risque d écrasement tant que des pièces sont en mouvement Nooit de gevarenzone naderen zolang de delen draaien Während des...

Page 18: ... du châssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du châssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects keep safe distance from the machine as long as the engine is running Attention à la projection de corps étrangers Rester à bonne distance de la machine Gevaar wegslingerende delen als de motor draait ...

Page 19: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Châssis à l avant Pour une axe aussi à l arrière Chassis vooraan Voor 1 as ook achteraan Z Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Châssis à l avan...

Page 20: ...es ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as cultivation tool supplement 1 The operator alone is responsible for bringing in the machine and for its use in traffic 2 The chances of accidents occuring are significantly minimalised when the wood chipp...

Page 21: ... down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do not smoke 3 Prior to refulling stop and remove ignition keys Do not refuel in enclosed spaces Do not spill fuel make use of any help 4 Do not put the motor on high rotation speeds 5 To avoid fire haza...

Page 22: ...cautions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibility 6 Do not place hands in the funnel rotating pieces 7 If someone climbs too far into the machine the control bar should be pulled to stop the machine immediately 8 The machine must only be operated when th...

Page 23: ... and ensure that they are kept only in approved containers 5 Take care when pouring hot oil as there is a danger of being burnt 6 Take care when removing the cool lid The cooling fluid is kept under pressure so there is a danger of being burned 7 The oil power cooling fluid batteries and filters should be stored separately Electrical construction 1 When working on the electrical construction disco...

Page 24: ...ff 7 When changing the connections ensure that they are reconnected correctly There is a danger of accidents if they are not e g Forward and backward motions and raising and lowering can be dangerous if confused 8 The hydraulic pipes should be regularly maintained and checked They should be changed at least every five years to allow for damage and age The replacement parts should be in accordance ...

Page 25: ... staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attendance and inspection references There are attendance and installation references in the service instructions and also an insert from us which describe supply pieces e g motors clutches for you to take note ...

Page 26: ...the knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure that the machine is securely coupled to the tractor and that the PTO shaft is the correct length Check that the cutting disc rotates in the correct direction with your tractor Position the discharge ch...

Page 27: ...re blunt or damaged Take great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned off The drawing shows correct dimensions for sharpening and repositioning knives When the knives are too thin due to repeated sharpening shims are available to enable the correct setting to be achieved...

Page 28: ...equired oil viscosity is 30 50 cSt at 40 C Reservoir capacity 20 litres for the A530 28 litres for the A540 23 litres for the A328 A340 27 litres for the A425 A430 60 litres for the A231 A240 64 litres for the A041 141 Oil type Fuchs DEA Plantosyn 3268 ECO Service procedure The filter element should be changed after 20 hours work from new and thereafter each 500 hours A complete oil change is nece...

Page 29: ...the knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure that the machine is securely coupled to the tractor and that the PTO shaft is the correct length Check that the cutting disc rotates in the correct direction with your tractor Position the discharge ch...

Page 30: ...cm A528 15cm A530 15cm A518 12cm A521 13cm On heavy feed please watch the rpm of the chipper disk In case the rpm drops you should disengage the hydraulic feed rollers and do not engage again before the machine is back to the full rpm Necessary power with 2 knife and mixed bushes you need about 25 KW The power you really need depends on the sorting and the kind of the wood the speed of feed and th...

Page 31: ...f machine Load running No load running A 141 Di 105 88 A 141 Z 105 92 A 231 Di 108 90 A 231 Z 106 81 A 328 Di 115 8 92 A 328 Z 104 80 A 328 ZUX 103 81 A 425 Di 107 92 A 425 Z 104 92 A 540 Di 107 88 A 530 Di 108 84 A 530 Z 103 88 ...

Page 32: ...Check all screws and nuts for tightening V belts Check the suspence of new V belts after one hour s work General Check suspense regularly and re tighten if necessary Knives and counter knife In order to achieve an easy cut always keep a sharp edge The blades edges should always have an inner distance of 0 5mm towards the edge of the anvil The outer distance between blades and anvil is a little bit...

Page 33: ...inax A If your machine is equipped with a turntable lubricate it monthly Retinax A until the grease get s out of the gap Both bearings of main shaft pos 1 are filled with lithium grease including anti corrosive of penetration class 3 On normal working conditions this is sufficient for the lifetime of the bearing The bearing must not be regreased to avoid substantiel decrease of lifetime of bearing...

Page 34: ...ht forward Pull both levers backward to go reverse Right left steering To steer right push the left lever forward To steer left push the right lever forward Steering on the axis Push one lever foreward and the one Backward Only for variable tracks Push the middle lever up or down to change the undercarriage width ...

Page 35: ... Avoid crossing slopes since there s always the overturn danger Parking and stopping on inclined grounds Caution parking and stopping on inclined grounds is very dangerous If you can t help parking or stopping on slopes take the following precautions 1 If the engine races on inclined grounds position all the levers in neutral and then re start the engine 2 When you Stopp on inclined ground even fo...

Page 36: ...uld not exceed an incline of 20 Above 20 the machine can to overbalance Only for tracks with tilting mechanism Using the tilting mechanism on sloping ground Caution The recommended limit of operation for use of the tilting mechanism on sloping ground should not exceed an incline of 20 Above 20 the machine can to overbalance ...

Page 37: ...dangerous IMPORTANT During cold seasons warm the machine up sufficiently before loading unloading the machine IMPORTANT 1 Avoid steering when going up or down ramps since this can be extremely dangerous If it is absolutely necessary to steer first back to the ground or the bed and then change the direction of travel an start back up or down again 2 Never actuate any lever excapt for the drive leve...

Page 38: ... and uneven surfaces such as streambed rock gravel etc 2 Do not keep the rubber tracks in direct sunlight for more than 3 months 3 Avoid improper steering maneuvers on asphalt and cement since these cause excess pad wear Avoid working on asphalt surfaces when their temperature exceeds 60 C since this causes both excess pad wear and damage to the asphalt surface 4 Maneuvers with a loose track on an...

Page 39: ...k undercarriage PT 15 G Standard PT 15 G All Variable Length mm 1420 1420 Width mm 980 900 1300 Distance between center mm 1070 1070 Height cross member 280 287 Track width mm 230 230 Track height mm 350 350 Roller 3 3 3 3 Dynamic capacity kg 1500 1500 Static capacity kg 1750 1750 Weight kg 310 388 Motor displacement cc 100 100 Transmission ratio 1 6 1 6 Pressure max bar 160 160 Oil flow rate max ...

Page 40: ...en grease valve 1 for more than one turn If the valve is loosened too much you risk expelling grease under pressure and possible serious injury to the machine operator Also never loosen grease nipple 2 Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track 1 Remove the screws and take off cover 3 to access the adjustment system 2 To loosen the ...

Page 41: ...n They are made on the bottom part that rests on the ground The wheel guides located on the inside of the track prevent the track from sliding off the guide rollers Causes of damage A Breakage of steel cables Excess track tension can cause steel cables to break in the following conditions when stones or foreign matter accumulate between the track and the undercarriage frame when the track slips of...

Page 42: ...ration on sandy terrain or repeated sudden changes in direction 4 Abrasion of the carved profile may be caused in particular by rotation on concrete or gravel surfaces or hard surfaces Damage as indicated in paragraph D points 1 2 and 3 is not fatal for the track and the track can continue to work even in the presence of gradual and progressive damage Continuation of the damage indicated at point ...

Page 43: ...hat gives access to the adjustment system 3 To loosen a track slowly unscrew valve 1 counter clockwise for no more than 1 turn One turn of valve 1 is sufficient for loosening the track 4 If grease does not start to drain out then slowly rotate the track 5 Insert 3 steel tubes 4 inside the track in the space between the rollers Rotate the driving gear in reverse 5 so that the steel tubes proceed wi...

Page 44: ...ing wheel 4 4 Rotate the driving gear in erverse 7 and pull the track soles inside the frame 8 5 Position the track using a steel tube and turn the driving gear again 6 Make sure track links mesh correctly in the sprocket and in the track stretching wheel 7 Adjust track tension 8 Set the tracked undercaaiage on the ground ...

Page 45: ...95min 5 C 40 C IV 95min 30 C 50 C IV 95min 30 C 65 C IV 165min Every 100 hours check the oil level in the reduction unit gearbox Stop the hydraulic geared motor with plugs aligned horizontal Remove the plugs as shown in fig A and check that the oil level is up to their holes Top up as necessary filling through one of the holes and using the other to check the oil level Replace the oil after the fi...

Page 46: ...xial shaft loads are not exceeded To mount drive components remove anti corrosion paint from shaft extension by means of a suitable solvent This should be done carefully because the solvent may damage the shaft seal For better mounting and to avoid freeting corrosion grease the shaft end Heat the drive component to 80 C if necessary Contact areas of shrink discs must be free of grease Mount the dr...

Page 47: ...00 h 12 000 h max 5 years Under hard ambient conditions the oil should be changed more often For changing the oil should be warm Position a can under the drain and remove drain and fill plug After draining tighten the drain plug fill the gear box with lubricant up to the check plug Tighten the fill plug Never mix mineral and synthetic oil A choice of gear oils from different manufacturers is state...

Page 48: ...engagement You can be seriously hurt by rotating parts Please make absolutely sure to read through and observe the following safety instructions All operations on and with the clamping set have to be performed taking into account safety first Please make sure to disengage the power pack before you perform your work at the clamping set Protect the power pack against unintentional engagement e g by ...

Page 49: ... pressure ring slotted 2 1 back pressure ring slotted 3 1 external ring slotted 4 see catalogue cap screw DIN 912 picture 1 CLAMPEX KTR 400 C A U T I O N Check the clamping set before the assembly so that the slots of component 1 2 and 3 are flush with each other F A T T E N T I O N Plan a free space between the pressure ring in the back and the hub shaft for a later disassembly picture 2 free spa...

Page 50: ...ead by 2 clamping screws see picture 3 and 4 Insert clamping set KTR 400 between shaft and hub picture 3 fixing of the front pressure ring picture 4 fixing of the back pressure ring Remove the clamping screws used for the fixing and screw them into the threads of the back pressure ring Slightly tighten the clamping screws manually and align the clamping set with hub part At KTR 400 please make sur...

Page 51: ...osswise Increase the impression torque step by step until the front pressure ring component 1 and the external ring component 3 are separated Screw the clamping screws into the forcing threads of the external ring component 3 see picture 6 Tighten the clamping screws evenly and crosswise Increase the impression torque step by step until the back pressure ring component 2 and the external ring comp...

Page 52: ...t off inner and outer guard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel range Provide for adequate shielding on tractor and implement Work with fully guarded shafts only Lubrication Apply grease to inside of outer telescopic section Swing joint sideways for greasing Fre...

Page 53: ...d remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular groove is visible Mount retaining ring When mounting second yoke make sure that tapered lubricating fitting is easily accessible Relieve joint from stress by applying hammer blows to yoke ears Grease ...

Page 54: ...ent rating 8A Display green LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of programmed rotational speed value Housing insulating material with transparent cover approx 130x94mm base approx 81mm high with 3 cable glands PG 11 protection rating IP 65 Connection screw terminals up...

Page 55: ...d be adhered to Setting Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep For operation and maintenance of the pulse pick ups the manufacturer s insructions must be observed E max 2mm ...

Page 56: ... re set button or pushbuttons Jumper 1 non bridged with electric re set button or pushbuttons With the Jumper 1 the electric re set bottons or pushbuttons can be activated or disactivated Connexions X4 Stop and X5 Reset Information The automatic overload regulation does not work if the machine is not equipped with electric re set buttons or pushbuttons but the re set buttons or pushbuttons are act...

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Page 58: ...il change of the free wheel if existing Oil change of the free wheel if existing X Change hydraulic filter cartridge X Check main bearing X Check the condition of the cutting parts and change them if necessary X Oil change of the gear box if existing X Check the level the batterie liquid Check the level the batterie liquid X Check the fuel tubes and brackets X Check the springs of the infeed and c...

Page 59: ...il of the gear box if existing X Check the clearance of the valve X Change hydraulic oil X X Change fuel filter X Check oil level of the free wheel and top up if necessary if existing Check oil level of the free wheel and top up if necessary if existing X Check the injection pressure of the fuel injector X Oil change of the free wheel if existing Oil change of the free wheel if existing X Check th...

Page 60: ...Jensen Service GmbH Bahnhofstraße 20 22 D 24975 Maasbüll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com ...

Page 61: ...Original Ersatzteile Original spare parts Pièces de rechange d origine ...

Page 62: ...rcuit hydraulique Die mit einem gekennzeichneten Teile sind nicht abgebildet Hydraulikanlage Hydraulic system Parts marked are not shown in figures Les positons précédées du signe ne sont pas représentées ...

Page 63: ... tuyeau 1 23 9899 Reduzierung screwing joint de tuyeau 2 24 19386 Kombinationsverschraubung screwing joint de tuyeau 1 25 19214 Kombinationsverschraubung screwing joint de tuyeau 1 26 19202 Meßanschluß gauge slide joint de mesure 1 27 9948 Kombinationsverschraubung screwing joint de tuyeau 1 28 19203 Kombinationsverschraubung screwing joint de tuyeau 1 29 9916 Winkelverschraubung screwing joint de...

Page 64: ...apter pulley adapter adapteur pour poulie 1 2 3054 Schnorrsicherung washer rondelle 6 3 16191 Inbusschraube cylinder screw vis à téte cylindrique 6 4 14728 Keilscheibe pulley poulie 1 5 3054 Schnorrsicherung washer rondelle 6 6 16231 Sechskantschraube hexagon screw vis hexagonale 6 Motorantrieb Engine drive Propulsion moteur ...

Page 65: ... à fenêtres 1 4 29008 Stehlager flage bearing roulement a flange 2 5 2377 Spannsatz KTR clamping set KTR bague de serrage KTR 1 6 14729 Keilscheibe pulley poulie 1 7 Keilriemen V belt courroie 3 8 3229 Sechskantmutter hexagon nut ecrou 3 9 2230 Inbusschraube cylinder screw vis à téte cylindrique 3 10 9157 Unterlegscheibe washer rondelle 4 11 22070 Inbusschraube cylinder screw vis à téte cylindriqu...

Page 66: ...78 Messerunterlage 2 0mm knife s washer 2 0mm rondelle pour couteau 2 0mm 2 5 2679 Messerunterlage 2 5mm knife s washer 2 5mm rondelle pour couteau 2 5mm 2 6 22070 Messerschrauben knife screw vis pour cauteau 6 7 9183 Schnorrsicherung washer rondelle elastique 6 8 22109 Sechskantmutter hexagon nut ecrou 6 2553 Messerschrauben kpl Pos 6 7 8 knife screw cpl Fig Nr 6 7 8 boulon pour cauteau cplt Fig ...

Page 67: ...nnpratze fixing device griffe d arret 1 3 22022 Scheibe washer rondelle 1 4 5158 Sechskantschraube hexagon screw vis hexagonale 1 5 65009 Mundstückeinlage inlay Bout de debit horicontal 1 6 9320 Senkr Schneidkante Vertical counter knife Bout de debit vertical 1 7 1817 Inbusschraube cylinder screw vis à téte cylindrique 5 Gegenmesser Counter knife Contre couteau ...

Page 68: ...s 1 11 2121 Sicherungsring lock ring joint d arret 1 12 66046 Buchse bushing Douille 1 13 541 Stellring adjusting ring collier réglable 1 14 40124 Flanschlager flange bearing palier flange 2 15 66030 Zwischenblech intermediate plate intermédiaire tôle 2 16 66022 Gelenk komplett joint complete fourche d articulation cpl 1 17 5047 Spannstift strain pin tige de tension 1 18 66023 Gelenk komplett join...

Page 69: ...lotte 1 3 16538 Verstellstange adjustment lever levier d articulation 1 4 20021 Unterlegscheibe washer rondelle 2 5 2324 Stopmutter hexagon nut ecrou 1 6 22026 Sechskantschraube nut écrou 1 7 40142 Gleitlager slide bearing roulement coulissant 1 8 16536 Klemme clamp pince 1 9 16537 Knebelmutter handel poignée 1 66048 Auswerfer kpl ejector cplt Goulotte d ejection compléte 1 Auswerfer ejector Goulo...

Page 70: ...Jensen Service GmbH Bahnhofstraße 20 22 D 24975 Maasbüll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com ...