Jensen A 530 Di, Operating Instructions Manual

Page 1: ...Track with tiltbed Machine Nr 5507062275 Date of building 06 2007 Jensen Service GmbH D 24975 Maasb ll Tel 04634 9370 0 Fax 04634 1025 E mail info jensen service de WOODCHIPPER Operating instructions...

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Page 3: ...mprovements which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is nvalid REFERENCE INSTRUCTION This instruction manual also contains descript...

Page 4: ...elines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine...

Page 5: ...e quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 bergabeb...

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Page 7: ...ue la machine quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephon...

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Page 9: ...machine quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 b...

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Page 11: ...directive 32 BimSchV and the machine directive 98 37 EG 9 GSGV Est conforme la directive 2000 14EG outdoor directive 32 BimSchV et la directive machines 98 37 EG 9 GSGV Das angewandte Konformit tsbew...

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Page 13: ...lly read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de s curit avant la mise en marche et en tenir co...

Page 14: ...r l carte de pi ces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen k nnen Never put your hand into the crushing danger...

Page 15: ...du ch ssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du ch ssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects...

Page 16: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Ch...

Page 17: ...s ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as culti...

Page 18: ...down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do n...

Page 19: ...autions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibility 6 Do...

Page 20: ...and ensure that they are kept only in approved containers 5 Take care when pouring hot oil as there is a danger of being burnt 6 Take care when removing the cool lid The cooling fluid is kept under pr...

Page 21: ...f 7 When changing the connections ensure that they are reconnected correctly There is a danger of accidents if they are not e g Forward and backward motions and raising and lowering can be dangerous i...

Page 22: ...staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attendance a...

Page 23: ...he knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure th...

Page 24: ...e blunt or damaged Take great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned of...

Page 25: ...the A518 20 litres for the A521 A528 A530 23 litres for the A328 A340 27 litres for the A425 A428 A430 60 litres for the A231 A240 64 litres for the A041 141 64 litres for the A10 Oil type HLP ISC fol...

Page 26: ...reaches full operating rotation again then activate feeding again Check all screws and nuts for tightening V belts Check suspense regularly and re tighten if necessary Knives and counter knife In orde...

Page 27: ...95mm A 240 knife wear limit von 80mm 60mm A 340 knife wear limit von 100mm 70mm A 430 knife wear limit von 80mm 60mm A 540 knife wear limit von 80mm 60mm A 530 knife wear limit von 80mm 60mm Knife gr...

Page 28: ...A430 18cm A530 15cm A528 15cm A521 13cm On heavy feed please watch the rpm of the chipper disk In case the rpm drops you should disengage the hydraulic feed rollers and do not engage again before the...

Page 29: ...8 340 Z 104 80 A 328 340 ZUX 103 81 A 325 Di 107 92 A 325 Z 104 80 A 325 ZUX 103 81 A 425 430 Di 107 92 A 425 430 Z 104 92 A 521 Di 108 84 A 521 Z 108 88 A 528 Di 108 84 A 528 Z 108 88 A 530 Di 108 84...

Page 30: ...of the machine is secured with the safety bolts 1 Only remove bolts on the tilting side of the machine Never operate the tiltbed with all four safety bolts in place 1 Never try and tilt machine from...

Page 31: ...g on the axis Push one lever forward and the other backward Only for variable tracks Push the second lever from left forward or backward to change the undercar riage width Only for tracks with til bed...

Page 32: ...Avoid crossing slopes since there s always the overturn danger Parking and stopping on inclined grounds Caution parking and stopping on inclined grounds is very dangerous If you can t help parking or...

Page 33: ...ld not exceed an incline of 20 Above 20 the machine can to overbalance Only for tracks with tilting mechanism Using the tilting mechanism on sloping ground Caution The recommended limit of operation f...

Page 34: ...angerous IMPORTANT During cold seasons warm the machine up sufficiently before loading unloading the machine IMPORTANT 1 Avoid steering when going up or down ramps since this can be extremely dangerou...

Page 35: ...and uneven surfaces such as streambed rock gravel etc 2 Do not keep the rubber tracks in direct sunlight for more than 3 months 3 Avoid improper steering maneuvers on asphalt and cement since these ca...

Page 36: ...ndercarriage PT 15 G Standard PT 15 G All Variable Length mm 1420 1420 Width mm 980 780 1160 Distance between center mm 1070 1070 Height cross member 280 287 Track width mm 230 230 Track height mm 350...

Page 37: ...ay particular attention to frame components such as track stretching wheels drive geared motors driving gears and guide rollers Make sure these are sdequately tightened according to the following tabl...

Page 38: ...nax A If your machine is equipped with a turntable lubricate it monthly Retinax A until the grease get s out of the gap Both bearings of main shaft pos 1 are filled with lithium grease including anti...

Page 39: ...n grease valve 1 for more than one turn If the valve is loosened too much you risk expelling grease under pressure and possible serious injury to the machine operator Also never loosen grease nipple 2...

Page 40: ...They are made on the bottom part that rests on the ground The wheel guides located on the inside of the track prevent the track from sliding off the guide rollers Causes of damage A Breakage of steel...

Page 41: ...ation on sandy terrain or repeated sudden changes in direction 4 Abrasion of the carved profile may be caused in particular by rotation on concrete or gravel surfaces or hard surfaces Damage as indica...

Page 42: ...at gives access to the adjustment system 3 To loosen a track slowly unscrew valve 1 counter clockwise for no more than 1 turn One turn of valve 1 is sufficient for loosening the track 4 If grease does...

Page 43: ...ng wheel 4 4 Rotate the driving gear in erverse 7 and pull the track soles inside the frame 8 5 Position the track using a steel tube and turn the driving gear again 6 Make sure track links mesh corre...

Page 44: ...ch DIN911 gradually tighten the grub cap screws in accordance with the torques as listed in the schedule of srew tightening torques 6 When the drive has been operating under load for a short period ha...

Page 45: ...Nm Couple de serage Nm Anzahl Quantity Quantite Gr e Size Taille 1008 1108 5 6 2 1 4 BSW 1310 1315 20 2 3 8 BSW 1210 1215 20 2 3 8 BSW 1610 1615 20 2 3 8 BSW 2012 31 2 7 16 BSW 2517 48 2 1 2 BSW 3020...

Page 46: ...remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular g...

Page 47: ...nt rating 8A Display green LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of pro...

Page 48: ...be adhered to Setting Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintena...

Page 49: ...re set button or pushbuttons Jumper 1 non bridged with electric re set button or pushbuttons With the Jumper 1 the electric re set bottons or pushbuttons can be activated or disactivated Connexions X4...

Page 50: ...free wheel if existing Oil change of the free wheel if existing X Change hydraulic filter cartridge X Check main bearing X Check the condition of the cutting parts and change them if necessary X Oil c...

Page 51: ...hange oil of the gear box if existing X Check the clearance of the valve X Change fuel filter X Check oil level of the free wheel and top up if necessary if existing Check oil level of the free wheel...

Page 52: ...Jensen Service GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com...

Page 53: ...Original Ersatzteile Original spare parts Pi ces de rechange d origine...

Page 54: ...ed are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Die mit einem gekennzeichneten Teile sind nicht abgebildet A530 variabel Hydraulikanlage Hydraulic system Circuit h...

Page 55: ...ulic tube tuyeau 2 13 19372 Schottverschraubung screwing joint de tuyeau 3 14 9573 Hydraulik Schlauch hydraulic tube tuyeau 2 15 19491 Steuerblock Raupe valve saupape de controle 1 16 16037 Einschraub...

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Page 57: ...rkleinerer valve saupape de controle 1 37 9912 Einschraub Verschraubung screwing joint de tuyeau 3 38 9668 Hydraulik Schlauch hydraulic tube tuyeau 2 39 9657 Kombinationsverschraubung screwing joint d...

Page 58: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Motorantrieb Engine drive Propulsiur moteor...

Page 59: ...ng rondelle elastique 6 3 16191 Schraube screw Vis 6 4 16719 Keilscheibe pulley poulie 1 5 1321 Federring spring ring rondelle elastique 6 6 2292 Schraube screw Vis 6 7 40043 Keilriemen v belt courroi...

Page 60: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Hauptwelle Main shaft Arbre principal...

Page 61: ...elle elastique 4 7 3024 Schraube screw Vis 4 8 9435 Buchse bushing douille 1 9 Messerscheibe chipper disc volant fen tres 1 siehe Messerscheibe see chipper disc voyez feuille volant fen tres 10 7915 P...

Page 62: ...Messerscheibe Chipper disk Volant fen tres Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 63: ...s washer 2 0mm rondelle pour couteau 2 0mm 2 2 9444 Messerunterlage 2 5mm knife s washer 2 5mm rondelle pour couteau 2 5mm 2 3 11515 Messer knife couteau 2 4 9181 Messerschrauben knife screw boulon p...

Page 64: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Gegenmesser Counter knife Contre couteau...

Page 65: ...Vis 1 5 9406 Deckblech blanking plate couvercle 1 6 22021 Scheibe washer rondelle 2 7 2016 Federring washer rondelle lastique 2 8 16218 Schraube screw Vis 2 9 9320 senkr Schneidkante vertical counter...

Page 66: ...Oberer Walzenantrieb A530 Upper roller drive Bauartbedingte Bildabweichung m glich Deviations from figures possible Rouleau superieure Differences symboliques possibles...

Page 67: ...lzenwelle upper shaft arbre 1 9 541 Stellring adjusting ring collier r glable 1 10 9400 Lagergeh use bearing housing bo tier de roulement 1 11 50086 Schr gkugellager angular ball bearing roulement 2 1...

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Page 69: ...eure 1 5 580 Schraube screw boulon 2 6 9404 Blech f r Flanschlager washer for bearing rondelle pour roulement 1 7 16780 Flanschlager flage bearing roulement a flange 1 8 16853 Feststellring f r Flansc...

Page 70: ...Auswerfer Ejector Goulotte d jection Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 71: ...utter nut crou 3 6 16538 Verstellstange lever levier amovible 1 7 16537 Kugelgriff handel poign e 2 8 16536 Klemme f Verstellstange clamp for lever pince pour levier 1 9 16540 Innere Klemme clamp plat...

Page 72: ...Jensen Service GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www Holzhackmaschinen com...