Jensen A041 ZKX, Operating Instructions Manual

Page 1: ...r Angeln Type A041 ZKX Machine Nr 110312383 Date of building 12 2003 Maasb ll Tel 04634 9370 0 Fax 04634 1025 E mail info jensen service de Jensen ServiceGmbH D 24975 Maasb ll Operating Instructions L...

Page 2: ...ents which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is nvalid REFERENCE INSTRUCTION This instruction manual also contains descriptions of...

Page 3: ...elines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine...

Page 4: ...pe A 041 ZKX Seriennummer serial number num ro de s rie 110312383 den wesentlichen Sicherheits und Gesundheitsschutz Anforderungen entspricht gem ss der Bestimmung 89 392 EWG und nachfolgenden nderung...

Page 5: ...lly read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de s curit avant la mise en marche et en tenir co...

Page 6: ...r l carte de pi ces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen k nnen Never put your hand into the crushing danger...

Page 7: ...du ch ssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du ch ssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects...

Page 8: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Ch...

Page 9: ...s ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as culti...

Page 10: ...down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do n...

Page 11: ...fety precautions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibil...

Page 12: ...ed out only by specialists when working on the frame axle pully mechanisms and safety devises This work may only be carried out in an autherised garage Waiting for the motor 1 No one must wait in fron...

Page 13: ...paratus Ensure that no subsidence is allowed to take place 6 When connecting the hydraulic cylinders and motors the hydraulic pipes must have first been turned off 7 When changing the connections ensu...

Page 14: ...s of staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attenda...

Page 15: ...he knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure th...

Page 16: ...blunt or damaged Take great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned off...

Page 17: ...C Reservoir capacity 18 litres for the A518 20 litres for the A521 A528 23 litres for the A328 A325 23 litres for the A425 60 litres for the A231 64 litres for the A141 64 litres for the A10 Oil type...

Page 18: ...Recommended instructions during operation Branch wood to be fed always with heavier end towards retraction rollers Should rotation of knives disc drop during operation push the disengaging lever wait...

Page 19: ...Knife grinding overview with wear limit...

Page 20: ...gine A041 A141 24cm A231 22cm A328 16cm A325 16cm A425 15cm A521 12cm A518 10 cm A528 15cm On heavy feed please watch the rpm of the chipper disk In case the rpm drops you should diengage the hydrauli...

Page 21: ...d front mounted implement front TF kg front axle load of unladen tractor 1 ballast to front axle centre TR kg rear axle load of unladen tractor 1 b m Tractor wheelbase 1 3 IR kg combined weight of rea...

Page 22: ...hed the weight of the rear mounted implements has to be increased to at least the weight of the minimum ballasting at the rear Record the calculated real and the permissible total weight given in the...

Page 23: ...07 92 A 328 Z 104 80 A 328 ZUX 103 81 A 325 Di 107 92 A 325 Z 104 80 A 325 ZUX 103 81 A 425 Di 107 92 A 425 Z 104 92 A 521 A528 Di 108 84 A 521 A528 Z 108 88 A 518 Di 106 95 A 518 Z 103 88 Measurement...

Page 24: ...int 4 every 16 hours 2 3 Retinax A 4 telescopic section 2 every 16 hours 2 3 Retinax A 5 roller bearing 2 daily 3 4 Retinax A 6 flage bearing 2 maintenance free maintenance free If your machine is equ...

Page 25: ...screws are of major importance to the correct function Fasten all screws evenly and crosswise up to the torque Ta in several steps Use a torque wrench Controll all screws for proper torque If possible...

Page 26: ...off inner and outer guard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel...

Page 27: ...remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular g...

Page 28: ...nt rating 8A Display green LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of pro...

Page 29: ...be adhered to Setting Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintena...

Page 30: ...OE 15 13 03 1 7 19175 valve Bucher HDS 15 1 8 9926 tube 15 R RL 1250 2 9 19138 hydr Motor GMVD 200 1 10 19050 tube 18 R R 950 1 11 9597 tube 18 R RL 1250 1 12 9540 tube 18 R RL 400 1 13 19296 tube 10...

Page 31: ...7072 screw M8x20 4 3 2175 spring ring A8 4 4 2346 spring ring A14 1 5 2348 nut M14 1 6 10297 Mounting plate EL 81 001 1 1 7 10067 pulley 2x17 Bx125 1 2031 v belt 17x1500 li 2 8 5187 screw M12x50 2 9 2...

Page 32: ...ushing MB 45 052 01 1 5 16473 spring ring J 85 1 6 2174 screw M8 x 30 8 7073 spring ring A8 2 8 7 16170 pin 4x20 1 8 1351 drive shaft 16 09 03 1 8 16474 drive shaft 16 09 108 1 9 7207 screw M12x35 1 2...

Page 33: ...A041 Z K X Main shaft 12 12 02 Seite 1 Hauptwelle_8 eng...

Page 34: ...06 1 1 11 5406 bearing 120 3311 2 12 10532 Nilos ring EL 47 005 1 1 13 10534 main shaft EL 42 001 5 1 14 chipper disc see extra sheet 15 1999 screw M16x15 1 16 1998 nut M16x15 1 17 2012 fitting key A1...

Page 35: ...2 6 10224 knife s washer 2 5mm EL 3 3 13 2 E 2 7 10411 knife EL 35 005 1 2 8 523 knife screw 3 4 x46 kpl F 3 43 6 8 6064 knife screw 3 4 x52 kpl 6 9 10069 vertical counter knife C 1 208 1 10 10338 scr...

Page 36: ...ross and bearing kit 1 14 10017 inboard yoke 1 15 10015 telescopic section inside 1 16 10012 cross and bearing kit 1 17 10014 strain pin 1 18 583 bearing 1 19 10011 hub yoke 1 20 10013 inboard yoke 1...

Page 37: ...ey 1 2 10324 roller bearing left 1 3 10325 roller bearing right 1 4 3087 fitting key 1 5 10007 upper roller shaft 1 6 10544 upper roller 1 7 541 collar 1 10447 spring with nut 2 10178 screw for roller...

Page 38: ...cs 1 10055 bearing cpl 1 2 10054 bearing 1 3 6083 fitting key 1 4 588 screw 1 5 10054 bearing 1 6 3418 fitting key 1 7 10108 lower roller 1 8 583 flage bearing 1 9 10543 lower roller shaft 1 Parts mar...

Page 39: ...A041 Auswerfer starr Ejector Goulotte d jection...

Page 40: ...Bolzen bolt boulon 1 5 16980 Verstellstange lever levier amovible 1 6 16536 Klemme f r Verstellstange clamp for lever pince pour levier 1 7 16537 Kugelgriff handel poign e 1 8 14714 Laufrolle bearing...

Page 41: ...cpl 1 1 16977 Light set separate 1 2 16937 Illuminator left 1 3 16939 Light disc left 1 4 16938 Illuminator right 1 5 16940 Light disc right 1 6 15656 number plate lamp 1 7 16974 socket on light set 7...