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Figure 9 

1.

Place the insert ring into the center hole of

the Lift’s top plate (Fig. 5).

2.

With the insert wrench provided, insert the

prongs of the wrench into the

corresponding holes in the insert ring and

turn the insert ring counter clockwise to

tighten.

Turn the insert wrench clockwise to loosen and 

remove the ring. If the insert ring becomes too tight 

to loosen with hand pressure, a tap clockwise on the 
insert wrench with a block of wood will loosen it.  

INSTALLING A JESSEM LIFT IN A CUSTOM 

ROUTER TABLE APPLICATION 

A JessEm router lift is similar to using a router mounting 

plate. Your table top must have a port machined into the 

top. JessEm offers solid phenolic router tables tops with 

pre-machined ports for all JessEm router lifts. If you are 

installing this Lift in a custom table application you will 

have to fabricate this opening yourself. JessEm offers a 

separate template for this operation. See your JessEm 

distributor for the proper template for your JessEm 

Mast-R-Lift II. 

ADJUSTING THE FIT IN THE TABLE PORT 

Your Mast-R-Lift™ II comes with adjustable snugger 

bars to allow for a tight fit in the table top 

opening and eliminate any movement of the 

plate. Use the 3/16” hex key provided to loosen 

the cap screws on the snugger bars. Move the bars 

out slightly and check for fit. Adjust again if 

necessary. (Figure 9) 

Figure 10 

Figure 8 

LEVELING THE LIFT IN THE TABLE TOP 

1.

With the Mast-R-Lift™ II in the table top

 

opening, 

install (10) set screws into the

 

holes around the 

lift perimeter.  Adjust

(Figure 8) the four corners first to align the

 

lift 

surface to the table surface so that

 

both are flush.  

Adjust the remaining set

 

screws on the sides to 

provide added

 

support.

TAB-LOC PHENOLIC INSERT RINGS 

Your Mast-R-Lift™ II comes with one 2” insert ring with 

a pre-drilled center hole. Additional ring sets are 

available with different diameter pre-drilled holes 

and/or no pre-drilled holes for creating your own 

custom center hole diameters. See your JessEm 

distributor for these and other accessories 

The Mast-R-Lift II is manufactured to precise tolerances.  

Due to the manufacturing tolerances of the different 

router motors that the Mast-R-Lift II will accommodate, 

you may find that your Lift is not as smooth as it should 

be after the router is installed.  To correct this, first:  raise 

the Lift carriage with the router installed to a position 

close to the top plate.  Then, loosen the two 5/16- 18 

socket screws holding each shaft onto the top plate a 

quarter of a turn and re-tighten.  This relieves any stress 

on the shafts  to center themselves with respect to the 

carriage after the router is installed  ensuring there is no 

resistance in the movement of the carriage up and down. 

Summary of Contents for mast-r-lift II

Page 1: ...ustment Handle 10 1 4 28 x Leveling Set Screws 1 5 32 Hex Key Also includes 1 Insert Ring 1 Insert Ring Wrench 1 8 Hex Wrench 1 Start Pin 4 M6 x 30mm Mounting Screws Used for Mast R Top 03004A and 03005 4 20 X 1 Flat Head Cap Screw Used for Mast R Top Model 03004 61 Forest Plain Road Oro Medonte Ontario L3V 0R4 Canada 866 272 7492 Toll Free 705 726 8233 Local Phone 705 327 0295 Fax Email jessem je...

Page 2: ...ita 1101 C1 Hitachi M12VC KM12VC E2 D3 Rigid R29302 AEG 1400KE B1 Figure 1 Figure 2 ROUTER CHART 1 With a 1 8 hex key remove one of the shoulder bolts from one of the clamping blocks and slide the clamping block on the carriage Figure 2 Before installing the router motor prop the unit up on blocks of wood Fig 1 so the router s collet can extend through the center hole in the top plate The motor ho...

Page 3: ...h the Mast R Lift II Crank handle re tighten the tensioning cap screw Figure 7 Figure 7 7 Rotate the router so that when the final installation is made all router controls will be positioned for convenient access an there is no interference Then back the motor off approx 1 16 from contacting the top plate and tighten the cap screw on the carriage assembly Figure 3 NOTE WHEN INSTALLING A FELISATTI ...

Page 4: ... bars Move the bars out slightly and check for fit Adjust again if necessary Figure 9 Figure 10 Figure 8 LEVELING THE LIFT IN THE TABLE TOP 1 With the Mast R Lift II in the table top opening install 10 set screws into the holes around the lift perimeter Adjust Figure 8 the four corners first to align the lift surface to the table surface so that both are flush Adjust the remaining set screws on th...

Page 5: ...nd 1 4 revolution 1 2 mm of change When your adjustment is complete remove the handle and place somewhere off the work surface for safety Refer to the chart below for fractional and decimal adjustments based on amount of revolutions made With the Mast R Lift II you have the added benefit of locking your Lift in a desired position for long term routing operations and having the comfort in knowing t...

Page 6: ...ot cover Repairs or alterations made or attempted by anyone other than JessEm Tool Company or an authorized JessEm service professional Normal wear and tear Abuse misuse or neglect Improper care or maintenance Continued use after partial failure Products that have been modified in any way Products used with improper accessories Prematurethreadwearduetoadjusting height with electric or cordless dri...

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