background image

 11 

 

Figure 7-1:  depth scale adjustment 

7.3

  Conveyor belt tension/tracking 

Conveyor  belt  tension  adjustment  may  be 
necessary during the break-in period to compensate 
for belt stretching, and also after long-term use. 

7.3.1

  Belt tension adjustment  

NOTE: Insufficient belt tension will cause slippage 
of  conveyor  belt  on  drive  roller  during  sanding 
operation. The conveyor belt is too loose if it can be 
stopped by hand pressure applied directly to top of 
moving  conveyor  belt.  Excessive  belt  tension  can 
result  in  bent  rollers,  bent  brackets,  and/or 
premature wearing of bushings or conveyor belt. 

To adjust conveyor belt tension: 

1.  Slightly  loosen  four  screws  (A,  Figure  7-2)  on 

infeed side of conveyor, with 4mm hex wrench 
(two screws on each side). 

2.  Turn  take-up  screw  (B,  Figure  7-2)  with  5mm 

hex wrench. Do this on 

both sides

 of conveyor 

to obtain approximately equal tension on  both 
sides of sanding belt when taut.  

3.  Tighten four screws (A, Figure 7-2). 

4.  Check conveyor belt tracking before operating 

machine. Proceed to 

sect. 7.3.2

 

Figure 7-2:  belt tension adjustment 

7.3.2

  Tracking adjustment  

A belt tracks correctly when it moves centrally on the 
conveyor  rollers  without  drifting  to  either  side. 
Tracking adjustments are made while conveyor belt 
is running.  

1.  Make  sure  proper  belt  tension  has  been 

achieved (

sect. 7.3.1

). 

2.  Turn on conveyor and set to maximum speed. 

Watch for tendency of conveyor belt to drift to 
one side of conveyor.  

3.  If conveyor drifts, slightly loosen two screws (A, 

Figure 7-2) and turn take-up screw (B, Figure 7-
2) on 

one side

 of conveyor as needed. 

Note:

  Adjust  take-up  screw  only  1/4-turn  at  a 

time. Allow time for belt to react to adjustments 
before proceeding further. 

4.  When  adjustment  is  satisfactory,  tighten  two 

screws (A, Figure 7-2).  

Avoid over-adjusting, as this may affect belt tension. 
If tension is affected, if may become necessary to 
use  both  take-up  screws  to  accomplish  tensioning 
and tracking. 

7.4

  Inspecting drum alignment 

The sanding drum must be parallel to conveyor table 
for  proper  machine  operation.  The  sanding  drum 
comes  pre-aligned  from  the  manufacturer.  If  a 
problem  with  drum  alignment  should  occur,  follow 
the instructions below. 

First,  inspect  the  alignment  with  a  gauge  of  some 
kind. The following procedure uses a steel straight-
edge as a gauge.  

1.  Unplug sander from power source. 

2.  Open  hood  and  remove  abrasive  strip  from 

drum.  

3.  Position  gauge  (F,  Figure  7-3)  between  drum 

and conveyor table at 

outboard 

side of drum. 

 

Figure 7-3:  drum alignment 

4.  With  hood  open,  lower  sanding  drum  while 

slowly rotating drum by hand, until drum lightly 
contacts  gauge.  NOTE:  Make  sure  gauge  is 
contacted  by  the  drum,  not  just  the  tension 
rollers. Make a note of the measurement on the 
sander’s depth scale. 

5.  Remove  gauge  and  place  under  drum  at 

inboard

 side.  

Summary of Contents for 169616

Page 1: ...and Parts Manual Bench top Drum Sander Model JWDS 1020 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 723510 Ph 800 274 6848 Edition 1 06 2019 www jettools com Copyright 2019 JET This pdf...

Page 2: ...ower source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at a...

Page 3: ...rous environment Don t use power tools in damp or wet location or expose them to rain Keep work area well lighted Familiarize yourself with the following safety notices used in this manual This means...

Page 4: ...ng methods choice of stock selection of abrasives etc Additional knowledge may be obtained from experienced users or trade articles Whatever accepted methods are used always make personal safety a pri...

Page 5: ...ns 12 8 1 Basic Operating Procedure 12 8 2 Switch safety key 13 8 3 Circuit breaker reset 13 8 4 Setting depth of cut 13 8 5 Establishing drum height 13 8 6 Maximum performance tips 14 9 0 User mainte...

Page 6: ...5 A Sound emission 2 70 6 dB at 100cm 3 3ft 74 7 dB at 50cm 1 6ft Capacities Maximum board width single pass 10 in 254 mm Maximum board width two passes 20 in 508 mm Maximum board thickness 3 in 76 2...

Page 7: ...fe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only 3 Use of a carrier or backer board no...

Page 8: ...brasive life The JWDS 1020 is equipped with a 4 inch dust collection port Secure a 4 inch dust collection hose not provided to the port with a hose clamp see Figure 5 2 Connect to a high volume dust c...

Page 9: ...nder comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 6 1 Before connecting to power source be sure switch is in off position It is rec...

Page 10: ...e a drop in line voltage resulting in loss of power and overheating Table 2 shows correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The sm...

Page 11: ...has been achieved sect 7 3 1 2 Turn on conveyor and set to maximum speed Watch for tendency of conveyor belt to drift to one side of conveyor 3 If conveyor drifts slightly loosen two screws A Figure 7...

Page 12: ...osition 7 5 Tension roller adjustment The infeed and outfeed rollers are tensioned to provide downward pressure on the workpiece to prevent slippage on the feed conveyor Tension rollers have been set...

Page 13: ...can still be rotated by hand while just contacting stock Do not start drum while in contact with stock 3 Without changing drum height turn on conveyor and run the stock out from under the drum Start...

Page 14: ...en ripped at the proper angle to the face before the sanding process When edge sanding stock that is less than 3 4 wide or more than 2 high it is good procedure to stack and clamp several pieces toget...

Page 15: ...offset the center of balance Check all set screws for tightness on parts such as bearings conveyor table and couplings Figure 9 1 9 2 Drum maintenance The drum should not require removal from the mac...

Page 16: ...two months or more frequently if sander is heavily used Stalling or loss of power may be a symptom of worn carbon brushes If one brush is worn out replace both at the same time Continued use of damage...

Page 17: ...ccept stains evenly This will vary by type of wood Oak for example is susceptible to burnishing because of its open pores 10 2 Cleaning abrasive strips Regularly clean the abrasive strip on the drum w...

Page 18: ...erminals or worn insulation Low voltage Correct low voltage conditions Incorrect fuse or circuit breaker in power line Install correct fuse or circuit breaker Loud repetitive noise or vibration coming...

Page 19: ...conveyor belt Replace conveyor belt Ripples in sanded surface A Non uniformly spaced ripples B Uniformly spaced ripples A Uneven feed rate Conveyor belt slipping see above Board slips on conveyor belt...

Page 20: ...60 9060 Premium Ready To CutTM Abrasive Strip 60 Grit 60 9080 Premium Ready To CutTM Abrasive Strip 80 Grit 60 9100 Premium Ready To CutTM Abrasive Strip 100 Grit 60 9120 Premium Ready To CutTM Abras...

Page 21: ...21 13 1 1 JWDS 1020 Drum Sander Exploded View...

Page 22: ...1 6T 8 27 TS 2249352 Socket Head Button Screw M10 x 1 5P x 35L 2 28 TS 1502011 Socket Head Cap Screw M5 x 0 8P x 8L 1 29 JWDS1020 129 Pointer 1 30 6290832 Phillips Pan Hd Machine Screw M5 x 0 8P x 8L...

Page 23: ...82 TS 2246162 Socket Head Button Screw M6 x 1 0P x 16L 6 83 TS 1521021 Socket Head Set Screw M4 x 0 7P x 5L 2 84 JWDS1632 204 Belt Motor Plate 1 85 F010985 Socket Head Flat Screw M6 x 1 0P x 35L 2 86...

Page 24: ...24 14 0 Electrical Connections for JWDS 1020 GM GM Sanding Motor Belt Motor L1 L2 Circuit Board Overload Relay Switch Motor Shroud...

Page 25: ...ce Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET...

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Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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