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 12 

6.  If drum does not contact gauge equally on both 

ends of drum, alignment is needed. 

7.4.1

  Performing drum alignment 

To align conveyor table with drum: 

1.  Loosen both table locking screws (C, Figure 7-

3) with 5mm hex wrench. 

 

Loosen both table locking 

screws  before  adjusting  drum  alignment. 
Failure  to  comply  may  cause  damage  to 
conveyor table.

 

2.  To 

raise

 outboard end of table, loosen lock nut 

(E, Figure 7-3) and rotate knurled nut (D, Figure 
7-3) clockwise. 

3.  To 

lower 

outboard end of table, rotate knurled 

nut  (D)  counterclockwise,  and  tighten  lock  nut 
(E). 

4.  Verify  setting  using  the  gauge.  Make  further 

adjustments using knurled nut as needed. 

5.  Retighten table lock screws (C). 

7.4.2

  Fine-tuning drum alignment 

Note: This is an operational test for sanding boards 
wider  than  the  drum.  Perform  this  procedure  only 
after  you  have  become  familiar  with  sander 
operation.  

When  sanding  boards  wider  than  the  drum,  table 
alignment  is  critical  and  table  must  be  adjusted 
exactly level to slightly lower on the outboard end. 
This will prevent any ridges from developing in the 
stock. Always check this on a piece of scrap wood, 
as follows, before sanding the work piece. 

1.  Run  a  piece  of  scrap  wood  approximately  6” 

wide  by  18  to  20”  long  through  the  sander 
sideways  so  that  end  of  board  extends  past 
outboard side of drum. 

2.  Without  changing  drum  height,  rotate  board 

180° and sand the same side. 

3.  If  a  ridge  is  visible  where  the  drum  overlaps, 

lower table at outboard end (see sect. 7.4.1). 

4.  Repeat this process until the ridge is eliminated 

and entire board is sanded.  

Note: 

When sanding narrow stock (less than 10”), 

return conveyor table to parallel position. 

7.5

  Tension roller adjustment 

The  infeed  and  outfeed  rollers  are  tensioned  to 
provide  downward  pressure  on  the  workpiece  to 
prevent  slippage  on  the  feed  conveyor.  Tension 
rollers  have  been  set  by  the  manufacturer,  but 
should be inspected and may require adjustment as 
the sander receives use. 

  Improperly  adjusted  tension 

rollers  (i.e.  those  set  too  high,  rendering  them 

non-functional)  could  allow  kickback  of  pieces 
being sanded. 

Tension  roller  pressure  may  be  increased  or 
decreased  by  turning  the  screws  on  the  tension 
roller brackets (Figure 7-4) at each end of drum..  

 

Figure 7-4:  tension adjustment screws 

Too  much  tension  roller  pressure  can  result  in  a 
“snipe” mark, which is a visible line running across 
the width of the board and located approximately 2-
1/4” from end of board.  

If snipe occurs on the leading end of board, adjust 
outfeed tension roller. If the snipe occurs on trailing 
end of board, adjust infeed tension roller. 

8.0

  Operations 

Before using your drum sander, review the previous 
sections  on  initial  set-up  and  adjustment.  Before 
operating, make sure an abrasive strip is mounted 
and a proper dust collection system is connected. 

8.1

  Basic Operating Procedure 

1.  Establish depth of cut. 
2.  Start dust collection system. 
3.  Start  sanding  drum  (with  control  panel  switch, 

Figure 8-1). 

4.  Start conveyor and select feed rate (with control 

panel dial, Figure 8-1).  

5.  Feed stock through machine. 
To  feed  stock  through  the  sander,  rest  and  hold 
board  to  be  sanded  on  conveyor  belt,  allowing 
conveyor belt to carry board into drum. Once stock 
is  halfway  through,  reposition  yourself  to  outfeed 
side of machine to receive and control board as it 
exits. 

 

Board  will  be  forced  down 

against  conveyor  table  as  it  begins  feeding, 
causing pinching hazard. Keep fingers away.

 

 

Do  not  open  drum  hood  until 

drum comes to a complete stop.  

 

Summary of Contents for 169616

Page 1: ...and Parts Manual Bench top Drum Sander Model JWDS 1020 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 723510 Ph 800 274 6848 Edition 1 06 2019 www jettools com Copyright 2019 JET This pdf...

Page 2: ...ower source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at a...

Page 3: ...rous environment Don t use power tools in damp or wet location or expose them to rain Keep work area well lighted Familiarize yourself with the following safety notices used in this manual This means...

Page 4: ...ng methods choice of stock selection of abrasives etc Additional knowledge may be obtained from experienced users or trade articles Whatever accepted methods are used always make personal safety a pri...

Page 5: ...ns 12 8 1 Basic Operating Procedure 12 8 2 Switch safety key 13 8 3 Circuit breaker reset 13 8 4 Setting depth of cut 13 8 5 Establishing drum height 13 8 6 Maximum performance tips 14 9 0 User mainte...

Page 6: ...5 A Sound emission 2 70 6 dB at 100cm 3 3ft 74 7 dB at 50cm 1 6ft Capacities Maximum board width single pass 10 in 254 mm Maximum board width two passes 20 in 508 mm Maximum board thickness 3 in 76 2...

Page 7: ...fe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only 3 Use of a carrier or backer board no...

Page 8: ...brasive life The JWDS 1020 is equipped with a 4 inch dust collection port Secure a 4 inch dust collection hose not provided to the port with a hose clamp see Figure 5 2 Connect to a high volume dust c...

Page 9: ...nder comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 6 1 Before connecting to power source be sure switch is in off position It is rec...

Page 10: ...e a drop in line voltage resulting in loss of power and overheating Table 2 shows correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The sm...

Page 11: ...has been achieved sect 7 3 1 2 Turn on conveyor and set to maximum speed Watch for tendency of conveyor belt to drift to one side of conveyor 3 If conveyor drifts slightly loosen two screws A Figure 7...

Page 12: ...osition 7 5 Tension roller adjustment The infeed and outfeed rollers are tensioned to provide downward pressure on the workpiece to prevent slippage on the feed conveyor Tension rollers have been set...

Page 13: ...can still be rotated by hand while just contacting stock Do not start drum while in contact with stock 3 Without changing drum height turn on conveyor and run the stock out from under the drum Start...

Page 14: ...en ripped at the proper angle to the face before the sanding process When edge sanding stock that is less than 3 4 wide or more than 2 high it is good procedure to stack and clamp several pieces toget...

Page 15: ...offset the center of balance Check all set screws for tightness on parts such as bearings conveyor table and couplings Figure 9 1 9 2 Drum maintenance The drum should not require removal from the mac...

Page 16: ...two months or more frequently if sander is heavily used Stalling or loss of power may be a symptom of worn carbon brushes If one brush is worn out replace both at the same time Continued use of damage...

Page 17: ...ccept stains evenly This will vary by type of wood Oak for example is susceptible to burnishing because of its open pores 10 2 Cleaning abrasive strips Regularly clean the abrasive strip on the drum w...

Page 18: ...erminals or worn insulation Low voltage Correct low voltage conditions Incorrect fuse or circuit breaker in power line Install correct fuse or circuit breaker Loud repetitive noise or vibration coming...

Page 19: ...conveyor belt Replace conveyor belt Ripples in sanded surface A Non uniformly spaced ripples B Uniformly spaced ripples A Uneven feed rate Conveyor belt slipping see above Board slips on conveyor belt...

Page 20: ...60 9060 Premium Ready To CutTM Abrasive Strip 60 Grit 60 9080 Premium Ready To CutTM Abrasive Strip 80 Grit 60 9100 Premium Ready To CutTM Abrasive Strip 100 Grit 60 9120 Premium Ready To CutTM Abras...

Page 21: ...21 13 1 1 JWDS 1020 Drum Sander Exploded View...

Page 22: ...1 6T 8 27 TS 2249352 Socket Head Button Screw M10 x 1 5P x 35L 2 28 TS 1502011 Socket Head Cap Screw M5 x 0 8P x 8L 1 29 JWDS1020 129 Pointer 1 30 6290832 Phillips Pan Hd Machine Screw M5 x 0 8P x 8L...

Page 23: ...82 TS 2246162 Socket Head Button Screw M6 x 1 0P x 16L 6 83 TS 1521021 Socket Head Set Screw M4 x 0 7P x 5L 2 84 JWDS1632 204 Belt Motor Plate 1 85 F010985 Socket Head Flat Screw M6 x 1 0P x 35L 2 86...

Page 24: ...24 14 0 Electrical Connections for JWDS 1020 GM GM Sanding Motor Belt Motor L1 L2 Circuit Board Overload Relay Switch Motor Shroud...

Page 25: ...ce Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET...

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Page 27: ...27 This page intentionally left blank...

Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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