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 15 

9.0

  User-maintenance 

  Before  doing  maintenance  on 

the  machine,  disconnect  it  from  the  electrical 
supply  (pull  out  the  plug),  unless  indicated 
otherwise.  Failure to comply may cause serious 
injury. 

9.1

  Cleaning and lubrication 

For best results, make cleaning the sander a regular 
shop  procedure.  Allowing  excess  build-up  of  dust 
and  debris  can  adversely  affect  performance 
through  loading  of  the  abrasives,  slippage  on  the 
conveyor  table,  and/or  accumulation  of  material 
inside the drums which can throw off the center of 
balance.  

Leave the dust collector on when cleaning dust from 
the  drums.  Also  brush  the  conveyor  belt  after 
cleaning  operations.  If  not  cleaned,  the  conveyor 
belt  could  allow  stock  to  slip  during  sanding 
operations. 

NOTE:  Bearings  are  pre-sealed  and  require  no 
lubrication. 

 

Lubricate elevating leadscrew (A, Figure 9-1) as 
needed. 

 

Clean  sawdust  from  abrasive  strip  and  brush 
dust from conveyor belt. 

 

Keep guide bars clean (B, Figure 9-1). 

 

Blow  dust  from  motor  vents  and  switch  area. 
Blow  dust  from  inside  of  sanding  drum, which 
may  cause  vibration  or  offset  the  center  of 
balance. 

 

Check all set screws for tightness on parts such 
as bearings, conveyor table, and couplings. 

 

Figure 9-1 

9.2

  Drum maintenance 

The  drum  should  not  require  removal  from  the 
machine  under  normal  circumstances.  Should 
maintenance ever become necessary, the drum has 
been designed for easy removal and replacement. 

1.  Remove two socket head screws (C, Figure 9-

2) on the bearing block. 

2.  Loosen two screws on the coupling (D, Figure 

9-2).  

3.  Carefully slide drum out of coupling and remove 

from machine. 

 

Figure 9-2:  drum removal 

9.3

  Conveyor belt replacement 

1.  Disconnect sander from power. 

2.  Raise drum to highest position.  

3.  Loosen  two  screws  (E,  Figure  9-3)  and  turn 

take-up screws (F, Figure 9-3) on both sides of 
conveyor  to  relieve  belt  tension,  and  slide  the 
driven roller fully inward. 

4.  Loosen two table locking screws (G, Figure 9-

3). 

5.  Remove lock nut (G, Figure 9-3). 

6.  Remove  two  socket  head  screws  that  attach 

conveyor table to base.  

7.  Lift  up  conveyor  table  and  remove  it  from 

machine.  Avoid  tearing  the  belt  on  any  edges 
underneath the conveyor table.  

8.  Set conveyor on motor side and slide conveyor 

belt off end of conveyor table. 

9.  Install  new  belt  and  re-install  conveyor  table. 

Check  alignments,  and  tension  and  track  the 
new belt. 

 

Figure 9-3 

 

 

 

Summary of Contents for 169616

Page 1: ...and Parts Manual Bench top Drum Sander Model JWDS 1020 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 723510 Ph 800 274 6848 Edition 1 06 2019 www jettools com Copyright 2019 JET This pdf...

Page 2: ...ower source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at a...

Page 3: ...rous environment Don t use power tools in damp or wet location or expose them to rain Keep work area well lighted Familiarize yourself with the following safety notices used in this manual This means...

Page 4: ...ng methods choice of stock selection of abrasives etc Additional knowledge may be obtained from experienced users or trade articles Whatever accepted methods are used always make personal safety a pri...

Page 5: ...ns 12 8 1 Basic Operating Procedure 12 8 2 Switch safety key 13 8 3 Circuit breaker reset 13 8 4 Setting depth of cut 13 8 5 Establishing drum height 13 8 6 Maximum performance tips 14 9 0 User mainte...

Page 6: ...5 A Sound emission 2 70 6 dB at 100cm 3 3ft 74 7 dB at 50cm 1 6ft Capacities Maximum board width single pass 10 in 254 mm Maximum board width two passes 20 in 508 mm Maximum board thickness 3 in 76 2...

Page 7: ...fe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only 3 Use of a carrier or backer board no...

Page 8: ...brasive life The JWDS 1020 is equipped with a 4 inch dust collection port Secure a 4 inch dust collection hose not provided to the port with a hose clamp see Figure 5 2 Connect to a high volume dust c...

Page 9: ...nder comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 6 1 Before connecting to power source be sure switch is in off position It is rec...

Page 10: ...e a drop in line voltage resulting in loss of power and overheating Table 2 shows correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The sm...

Page 11: ...has been achieved sect 7 3 1 2 Turn on conveyor and set to maximum speed Watch for tendency of conveyor belt to drift to one side of conveyor 3 If conveyor drifts slightly loosen two screws A Figure 7...

Page 12: ...osition 7 5 Tension roller adjustment The infeed and outfeed rollers are tensioned to provide downward pressure on the workpiece to prevent slippage on the feed conveyor Tension rollers have been set...

Page 13: ...can still be rotated by hand while just contacting stock Do not start drum while in contact with stock 3 Without changing drum height turn on conveyor and run the stock out from under the drum Start...

Page 14: ...en ripped at the proper angle to the face before the sanding process When edge sanding stock that is less than 3 4 wide or more than 2 high it is good procedure to stack and clamp several pieces toget...

Page 15: ...offset the center of balance Check all set screws for tightness on parts such as bearings conveyor table and couplings Figure 9 1 9 2 Drum maintenance The drum should not require removal from the mac...

Page 16: ...two months or more frequently if sander is heavily used Stalling or loss of power may be a symptom of worn carbon brushes If one brush is worn out replace both at the same time Continued use of damage...

Page 17: ...ccept stains evenly This will vary by type of wood Oak for example is susceptible to burnishing because of its open pores 10 2 Cleaning abrasive strips Regularly clean the abrasive strip on the drum w...

Page 18: ...erminals or worn insulation Low voltage Correct low voltage conditions Incorrect fuse or circuit breaker in power line Install correct fuse or circuit breaker Loud repetitive noise or vibration coming...

Page 19: ...conveyor belt Replace conveyor belt Ripples in sanded surface A Non uniformly spaced ripples B Uniformly spaced ripples A Uneven feed rate Conveyor belt slipping see above Board slips on conveyor belt...

Page 20: ...60 9060 Premium Ready To CutTM Abrasive Strip 60 Grit 60 9080 Premium Ready To CutTM Abrasive Strip 80 Grit 60 9100 Premium Ready To CutTM Abrasive Strip 100 Grit 60 9120 Premium Ready To CutTM Abras...

Page 21: ...21 13 1 1 JWDS 1020 Drum Sander Exploded View...

Page 22: ...1 6T 8 27 TS 2249352 Socket Head Button Screw M10 x 1 5P x 35L 2 28 TS 1502011 Socket Head Cap Screw M5 x 0 8P x 8L 1 29 JWDS1020 129 Pointer 1 30 6290832 Phillips Pan Hd Machine Screw M5 x 0 8P x 8L...

Page 23: ...82 TS 2246162 Socket Head Button Screw M6 x 1 0P x 16L 6 83 TS 1521021 Socket Head Set Screw M4 x 0 7P x 5L 2 84 JWDS1632 204 Belt Motor Plate 1 85 F010985 Socket Head Flat Screw M6 x 1 0P x 35L 2 86...

Page 24: ...24 14 0 Electrical Connections for JWDS 1020 GM GM Sanding Motor Belt Motor L1 L2 Circuit Board Overload Relay Switch Motor Shroud...

Page 25: ...ce Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET...

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Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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