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 17 

10.0

  Abrasives 

The  abrasive  material  you  choose  will  have  a 
substantial  effect  on  the  performance  of  your 
sander.  Variations  in  paper  type,  weight,  coating 
and  durability  all  contribute  to  achieving  your 
desired finish. 

JET  Abrasives  are  available  in  Ready-To-Wrap

TM

 

pre-cut lengths or in the convenient Ready-To-Cut 
pre-marked box. Your JET dealer can recommend 
the best choice for your application. 

10.1

  Selecting drum abrasives 

It is important to select the proper grit of abrasive for 
the  type  of  sanding  being  performed  to  achieve 
maximum  results.  As  with  any  sanding  operation, 
first  begin  sanding  with  a  coarser  grit,  depending 
upon the roughness of the stock or the amount of 
stock  to  be  removed.  Then  progressively  work 
toward  finer  grits.  The  chart  below  shows  the 
general uses for the various grits.  

The  amount  of  stock  to  be  removed  is  a  major 
consideration  when  choosing  the  grit  grade  with 
which to begin. Grits 24, 36, 50 and 60 are primarily 
designed  for  stock  removal.  Grits  24  and  36  will 
remove the most material in one pass, whether you 
are  doing  abrasive  planing,  cleaning  up  glued 
panels,  or  flattening  stock.  Grits  from  100  through 
220 are primarily finishing grits designed to remove 
the scratch pattern from the previous grit used. For 
best  results,  never  skip  more  than  one  grit  grade 
when progressing through a sanding sequence. 

For fine work, such as furniture, try not to skip any 
grit grades during the sanding process.  

In general, premium quality abrasives will produce a 
better finish with a less noticeable scratch pattern.  

Note:

 Grits that are too fine can sometimes burnish 

the wood and leave a glossy surface which will not 
accept stains evenly. This will vary by type of wood. 
Oak,  for  example,  is  susceptible  to  burnishing 
because of its open pores. 

10.2

  Cleaning abrasive strips 

Regularly clean the abrasive strip on the drum with 
commercially available cleaning sticks, following the 
manufacturer’s  directions.  When  cleaning,  also 
brush the stick crumbs from the drum while it is still 
rotating.  

In some cases, heavy loaded areas can be removed 
with Plexiglas held on edge over the rotating drum. 

  Always  wear  eye  protection 

while performing sandpaper cleaning, and take 
all precautions to avoid any contact of hands or 
clothing with the rotating drum. 

 

Cloth-backed abrasives can be cleaned by soaking 
in paint thinner or mineral spirits for 20 minutes to 
one hour, then using a brush to remove any build-
up. Dry the abrasive strips completely before using. 
Any  used  solvents  should  be  discarded  in 
compliance with environmental regulations.  

10.3

  Increasing abrasive life 

Abrasive life can be increased not only by cleaning, 
but  by  removing  the  abrasive  strip  from  the  drum 
and reversing it. To do this, remove the strip and use 
what was the trailing end as the starting end on the 
left (outboard) side of the drum. Reversing the strip 
will  provide  a  fresh  set  of  cutting  edges  on  the 
abrasive. 

 

 

 

10.4

  Abrasive selection guide 

Grit

 

Common Application

 

24

 

Abrasive planing, surfacing rough-sawn boards, maximum stock removal, glue removal. 

36

 

Abrasive planing, surfacing rough-sawn boards, maximum stock removal, glue removal.

 

50

 

Surfacing and dimensioning boards, truing warped boards

 

60

 

Surfacing and dimensioning boards, truing warped boards.

 

80

 

Light dimensioning, removal of planer ripples.

 

100

 

Light surfacing.

 

120

 

Light surfacing, minimal stock removal.

 

150

 

Finish sanding, minimal stock removal.

 

180

 

Finish sanding only, not for stock removal.

 

220

 

Finish sanding only, not for stock removal.

 

 

Table 3 

 

 

 

Summary of Contents for 169616

Page 1: ...and Parts Manual Bench top Drum Sander Model JWDS 1020 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 723510 Ph 800 274 6848 Edition 1 06 2019 www jettools com Copyright 2019 JET This pdf...

Page 2: ...ower source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at a...

Page 3: ...rous environment Don t use power tools in damp or wet location or expose them to rain Keep work area well lighted Familiarize yourself with the following safety notices used in this manual This means...

Page 4: ...ng methods choice of stock selection of abrasives etc Additional knowledge may be obtained from experienced users or trade articles Whatever accepted methods are used always make personal safety a pri...

Page 5: ...ns 12 8 1 Basic Operating Procedure 12 8 2 Switch safety key 13 8 3 Circuit breaker reset 13 8 4 Setting depth of cut 13 8 5 Establishing drum height 13 8 6 Maximum performance tips 14 9 0 User mainte...

Page 6: ...5 A Sound emission 2 70 6 dB at 100cm 3 3ft 74 7 dB at 50cm 1 6ft Capacities Maximum board width single pass 10 in 254 mm Maximum board width two passes 20 in 508 mm Maximum board thickness 3 in 76 2...

Page 7: ...fe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only 3 Use of a carrier or backer board no...

Page 8: ...brasive life The JWDS 1020 is equipped with a 4 inch dust collection port Secure a 4 inch dust collection hose not provided to the port with a hose clamp see Figure 5 2 Connect to a high volume dust c...

Page 9: ...nder comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 6 1 Before connecting to power source be sure switch is in off position It is rec...

Page 10: ...e a drop in line voltage resulting in loss of power and overheating Table 2 shows correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The sm...

Page 11: ...has been achieved sect 7 3 1 2 Turn on conveyor and set to maximum speed Watch for tendency of conveyor belt to drift to one side of conveyor 3 If conveyor drifts slightly loosen two screws A Figure 7...

Page 12: ...osition 7 5 Tension roller adjustment The infeed and outfeed rollers are tensioned to provide downward pressure on the workpiece to prevent slippage on the feed conveyor Tension rollers have been set...

Page 13: ...can still be rotated by hand while just contacting stock Do not start drum while in contact with stock 3 Without changing drum height turn on conveyor and run the stock out from under the drum Start...

Page 14: ...en ripped at the proper angle to the face before the sanding process When edge sanding stock that is less than 3 4 wide or more than 2 high it is good procedure to stack and clamp several pieces toget...

Page 15: ...offset the center of balance Check all set screws for tightness on parts such as bearings conveyor table and couplings Figure 9 1 9 2 Drum maintenance The drum should not require removal from the mac...

Page 16: ...two months or more frequently if sander is heavily used Stalling or loss of power may be a symptom of worn carbon brushes If one brush is worn out replace both at the same time Continued use of damage...

Page 17: ...ccept stains evenly This will vary by type of wood Oak for example is susceptible to burnishing because of its open pores 10 2 Cleaning abrasive strips Regularly clean the abrasive strip on the drum w...

Page 18: ...erminals or worn insulation Low voltage Correct low voltage conditions Incorrect fuse or circuit breaker in power line Install correct fuse or circuit breaker Loud repetitive noise or vibration coming...

Page 19: ...conveyor belt Replace conveyor belt Ripples in sanded surface A Non uniformly spaced ripples B Uniformly spaced ripples A Uneven feed rate Conveyor belt slipping see above Board slips on conveyor belt...

Page 20: ...60 9060 Premium Ready To CutTM Abrasive Strip 60 Grit 60 9080 Premium Ready To CutTM Abrasive Strip 80 Grit 60 9100 Premium Ready To CutTM Abrasive Strip 100 Grit 60 9120 Premium Ready To CutTM Abras...

Page 21: ...21 13 1 1 JWDS 1020 Drum Sander Exploded View...

Page 22: ...1 6T 8 27 TS 2249352 Socket Head Button Screw M10 x 1 5P x 35L 2 28 TS 1502011 Socket Head Cap Screw M5 x 0 8P x 8L 1 29 JWDS1020 129 Pointer 1 30 6290832 Phillips Pan Hd Machine Screw M5 x 0 8P x 8L...

Page 23: ...82 TS 2246162 Socket Head Button Screw M6 x 1 0P x 16L 6 83 TS 1521021 Socket Head Set Screw M4 x 0 7P x 5L 2 84 JWDS1632 204 Belt Motor Plate 1 85 F010985 Socket Head Flat Screw M6 x 1 0P x 35L 2 86...

Page 24: ...24 14 0 Electrical Connections for JWDS 1020 GM GM Sanding Motor Belt Motor L1 L2 Circuit Board Overload Relay Switch Motor Shroud...

Page 25: ...ce Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET...

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Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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