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10 

JAT-821 Pneumatic Flux Chipper 

 

Troubleshooting JAT-821 Flux Chipper

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

Tool will not start. 

Air valve closed or obstructed. 

Open valve; clear any obstructions. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
If problem persists, disassemble, 
clean and lubricate internal parts. 

Worn components. 

Disassemble and replace worn 
components as needed. 

Throttle lever inoperable. 

Clean throttle lever mechanism to 
ensure free movement. Replace 
mechanism if needed. 

Starts immediately when 
air is connected without 
throttle lever being 
pressed. 

Throttle lever malfunction. 

Clean throttle lever mechanism to 
ensure free movement. Replace 
mechanism if needed. 

Excessive or abnormal 
vibration. 

Insufficient lubrication. 

Lubricate with air tool oil according 
to instructions in this manual. 

Loss of power; erratic 
action. 

Low air pressure. 

Verify compressor has proper CFM 
rating for tool. 
Check compressor regulator 
setting; set air pressure to 90 psi.   
Check for loose connections.  

Moisture or obstruction in air 
hose. 

Air supply must be clean and dry. 
Clean out air hose(s) and remove 
any kinks or bends. 

Improper size of air transmission 
lines, hoses, fittings, or 
couplings. 

Use appropriate-sized air 
lines/hoses. 
Verify proper fittings/couplings. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
Check and clean air filter on 
compressor.  
Clean external areas of tool. If 
problem persists, disassemble, 
clean and lubricate internal parts. 

Excessive heat develops 
in tool. 

Insufficient lubrication. 

Lubricate with air tool oil according 
to instructions in this manual. 

Worn components. 

Replace components as needed. 

Severe air leakage. 
(Note: Minimal escape of 
air is often normal for air 
tools.) 

Air valve obstructed or damaged. 

Clean or replace. 

Housing loose or damaged. 

Tighten or replace as needed. 

 

 

 

 

Summary of Contents for 505821

Page 1: ...Pneumatic Flux Chipper 505821 JAT 821 Operation Parts Manual M 505821 Edition 3 11 2018 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2015 JET ...

Page 2: ... with any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How ...

Page 3: ...p against the work surface 11 Do not operate air tool without its guards in place Do not modify the tool 12 Do not operate this tool while tired or under the influence of drugs alcohol or any medication 13 Adopt a comfortable posture with proper balance and maintain secure footing at all times Non slip footwear or anti skid floor strips are recommended 14 Do not wear loose clothing or jewelry Conf...

Page 4: ...s that are designed for use with a flux chipper 37 Use both hands to operate chipper Keep hands away from chisel area 38 Make sure chisel is secured within the tool An unsecured chisel may be ejected from the tool during operation and cause possible injury 39 Keep chisel tip against work surface Do not use excessive force let the tool do the work 40 If chipper will not remove material from the wor...

Page 5: ...n this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site...

Page 6: ... Inline Overall Length 14 1 2 in 368 3 mm Housing material Steel Net weight 4 54 lb 2 06 kg Shipping weight 4 89 lb 2 22 kg 1 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only Specifications were current at...

Page 7: ...ose and install any quick change couplings farther down the line 5 Hold flux chipper firmly with both hands and rest chisel tip against work surface 6 Press throttle lever Pressure against throttle lever determines speed of tool Do not exert excessive pressure against work surface let the tool do the work 7 Release throttle lever to stop flux chipper Maintenance Lubrication The flux chipper should...

Page 8: ...r the job Continued use in either capacity will cause damage to the tool Tool Pressure JET Air Tools operate on 70 to 100 psi pounds per square inch air pressure measured at the tool when the tool is operating Set tool to 90 psi unless indicated otherwise Pressure in excess of 100 psi will shorten the life of the tool Air System Recommendations Equip the air compressor intake with a replaceable ai...

Page 9: ...JET 9 Figure 2 Recommended arrangement of air piping and air line system ...

Page 10: ...t lubrication Lubricate with air tool oil according to instructions in this manual Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper siz...

Page 11: ... 8 729538 Spring pin 5x22L 1 9 729747 Hose adaptor 1 10 729597 Lock ring 1 28 730218 Alignment shim 2 29 729608 Rear valve block 1 Index Part No Description Qty 30 1012591 Pin 2 31 729604 Valve 1 32 729606 Front valve block 1 33 730219 Piston 1 35 731008 Barrel sleeve 1 36 731009 Nose 1 37 731010 Key 1 38 730220 Driver retainer 1 39 730221 Retainer buffer 1 40 JAT800 40 Barrel 1 41 730222 Retainer...

Page 12: ...s or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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