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5

 

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE SERVICING.   

 

 

REDUCE THE RISK OF UNINTENTIONAL STARTING.

  Make sure the switch is in the off position 

before plugging in. 

 

 

USE RECOMMENDED ACCESSORIES

.  The use of accessories and attachments not 

recommended by JET may cause hazards or risk of injury to persons. 

 

 

NEVER STAND ON A MACHINE.

  Serious injury could occur if the machine is tipped. 

 

 

CHECK DAMAGED PARTS.

  Before further use of the machine, a guard or other part that is 

damaged should be carefully checked to determine that it will operate properly and perform its 
intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, 
mounting, and any other conditions that may affect its operation.  A guard or other part that is 
damaged should be properly repaired or replaced. 

 

 

NEVER LEAVE THE MACHINE RUNNING UNATTENDED.  TURN POWER OFF.

  Don’t leave the 

machine until it comes to a complete stop. 

 

 

SOME DUST CREATED

 by power sanding, sawing, grinding, drilling and other construction activities 

contains chemicals known to cause cancer, birth defects or other reproductive harm.  Some 
examples of these chemicals are: 

Lead from lead based paint 

Crystalline silica from bricks and cement and other masonry products, and 

Arsenic and chromium from chemically-treated lumber. 

Your risk from those exposures varies, depending on how often you do this type of work.  To reduce 
your exposure to these chemicals: work in a well ventilated area, and work with approved safety 
equipment, such as those dust masks that are specifically designed to filter out microscopic particles 

 

 

DO NOT

 operate tool while under the influence of drugs, alcohol or any medication. 

 

 

AVOID

 kickback by sanding in accordance with directional arrows.  Sand on downward side of disc.  

Sanding on the upward side could cause the workpiece to fly up causing injury. 

 

 

SAND

 with the grain of the wood. 

 

 

DO NOT

 sand pieces of material that are too small to be safely supported. 

 

 

WHEN

 sanding a large workpiece, provide additional support at table height. 

 

 

ADDITIONAL INFORMATION

 regarding the safe and proper operation of this product is available 

from the the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201, in the Accident 
Prevention Manual for Industrial Operations and also in the safety Data Sheets provided by the NSC.  
Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for 
Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.

 

 

 

SAVE THESE INSTRUCTIONS 

refer to them often and use them to instruct others. 

 

Familiarize yourself with the following safety notices used in this manual: 

 This means that if precautions are not heeded, it may result in minor injury and/or 

possible machine damage. 

 This means that if precautions are not heeded, it may result in serious or even fatal 

injury. 
 

Summary of Contents for 708595

Page 1: ...htop Disc Belt Sander Model JSG 96 shown with optional closed stand 708597 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 708595 Ph 800 274 6848 Revision H 10 2015 www jettools com Copyri...

Page 2: ...nal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locato...

Page 3: ...g Belt Replacement 11 Belt Tracking Adjustment 12 Disc Table Adjustment 12 Sanding Disc Replacement 13 Center Point 13 On Off Switch 13 Dust Collection 14 Maintenance 14 Lubrication 14 Optional Access...

Page 4: ...hes or by removing starter keys DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed USE THE RIGHT TOOL Don t force a machine or attachment to do a job for...

Page 5: ...sures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks...

Page 6: ...wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received fr...

Page 7: ...15V 60Hz 1Ph 4P Belt Speed SFPM 2 258 Disc Speed RPM 1 725 Overall Dimensions 16 Lx31 Wx28 3 4 H Net Weight approx 91 Lbs Gross Weight approx 100 Lbs The above specifications were current at the time...

Page 8: ...n of the disc belt sander Failure to comply may cause serious injury Consult the breakdown drawings at the back of this manual if further clarification is needed on assembly instructions Open Stand As...

Page 9: ...en stand uses four 3 8 x3 hex cap bolts four 3 8 lock washers and eight 3 8 flat washers and four hex nuts provided with the stand 2 Mount the sanding disc table assembly A Fig 1 to the sander base In...

Page 10: ...e travels parallel to the belt Loosen the two socket head cap screws at the bottom of the table which hold the table and left trunnion in place to adjust the distance 4 Always maintain a gap of approx...

Page 11: ...1 Disconnect the machine from the power source 2 Remove the handle A Fig 8 3 Release two latches B Fig 8 and open the doors 4 Pivot the trunnion assembly A Fig 9 out of the way 5 Release the belt tens...

Page 12: ...ncy to track right of center turn the adjusting knob clockwise until the belt tracks in the center 5 Secure the tracking lock by pushing the lever down Note when tightening the tracking lock the belt...

Page 13: ...sc Note The belt table can be removed and the disc table can be used in its place There are two holes in the base below the sanding belt that will accommodate the disc table s support rod and locking...

Page 14: ...Tighten the wing nut 3 Push the gate D Fig 16 down to shut off air suction to the disc Lift the gate to open the air suction to the disc Maintenance Keep the exposed metal surface of the disc table cl...

Page 15: ...ine should be pointing in the same direction Sanded edge not square Table not square to sanding belt Use a square to adjust table to sanding belt Miter slot not parallel to sanding belt Use a square t...

Page 16: ...16 Disc Sander Assembly Breakdown...

Page 17: ...port w Scale 1 24 TS 0680031 Flat Washer 5 16 2 25 TS 0051021 Hex Head Screw 5 16x5 8 2 26 JSG96 126 Lock Handle 1 27 JSG96 127 Screw 1 4x3 8 1 28 JSG96 128 Pointer 1 29 TS 0270031 Set Screw 5 16x3 8...

Page 18: ...mall Running Capacitor 1 59 JSG96 159 Holder Big Starting Capacitor 1 60 JSG96 160 Plate 1 JSG96 MGA Miter Gauge Assembly Items 38 46 thru 52 1 JSG96 CGA Circle Gauge Assembly Items 42 thru 45 1 items...

Page 19: ...19 Belt Sander Assembly Breakdown See Disc Sander Breakdown...

Page 20: ...7 JSG96 227 Lock Nut 3 8 1 28 JSG96 228 Roll Pin 4x20 1 29 JSG96 229 Support Bracket 1 30 JSG96 230 Micro Adjusting Seat 1 31 TS 0207021 Hex Socket Cap Screw 1 4x1 2 6 32 JSG96 232 Screw 1 33 JSG96 23...

Page 21: ...escription Size Qty 61 JSG96 261 Serrated Plate 2 62 JSG96 262 Phillips Tap Screw M3x10 4 63 JSG96 263 Lock Washer 1 64 JSG96 264 Set Screw 1 4x1 1 2 1 JSG96 HK Hardware Kit Includes items marked with...

Page 22: ...05 Carriage Bolt 5 16x5 8 16 6 JSG96 406 Lock Nut w Flange 5 16 16 7 JSG96 407 Leveling Pad 4 8 TS 0561031 Hex Nut 3 8 13 9 TS 0680041 Flat Washer 3 8 17 10 TS 0060131 Hex Head Screw 3 8x3 4 11 JSG96...

Page 23: ...23 Closed Stand Assembly Optional...

Page 24: ...ock Nut M10x1 5 1 12 TS 0720091 Lock Washer 3 8 4 13 TS 0680041 Flat Washer 3 8 8 14 JSG96 314 Tool Shelf 1 15 TS 0060031 Hex Head Screw 3 8x3 4 1 16 JSG96 316 Washer 3 8x1 1 8 1 17 JSG96 317 JET Plaq...

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