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8.1 Adjusting bed clamping 

If adjustment is needed, remove the stud (N, Fig 4). 
Slide the headstock, tailstock or toolrest to the edge of the 
bed and slightly turn the hex nut (F, Fig 34).  
Test the handle to make sure it securely locks. 

 

Fig 34 

 

8.2 Pulley and belt replacement 

 

The motor and spindle pulleys are aligned with each other 
by  the  manufacturer,  but  if  any  service  is  performed  that 
affects  their  alignment  it  is  very  important  that  they  be 
realigned. Engage spindle lock,  loosen two set screws on 
spindle pulley (E, Figure 35) with  3mm hex key, and slide 
spindle  pulley  into  proper  position.  Retighten  set  screws, 
and disengage spindle lock.  

When  pulleys  and  belt  are  properly  aligned,  there  should 
be  no  unusual  pulsing  sounds  or  noise  coming  from  the 
belt. 

3mm hex key required. 

To change out a belt or pulley, carefully proceed as follows. 
If  you  are  uncertain  about  attempting  a  belt  or  pulley 
change-out,  contact  JET  technical  service  or  take  the 
headstock to an authorized service center.  

1.  Disconnect lathe from power source. 

2.  Loosen  pivot  lock  handle  (A,  Figure  35)  and  lift  up 

tension handle (B) to raise motor.  

3.  Tighten pivot lock handle (A) to secure motor in raised 

position.  

4.  Slip belt off pulleys. 

5.  Loosen two set screws on handwheel (C).  

6.  Engage spindle lock (D) and unscrew handwheel from 

spindle (left-hand threads, clockwise to loosen). 

7.  Slide spindle a little way out of headstock, just enough 

to remove pulley or belt.  

NOTE: If needed, tap end of spindle with a wood block 
or rubber  mallet  to  move  it.  Do 

NOT

  use  a  steel  face 

hammer directly against spindle. 

8.  If  replacing  a  pulley,  loosen  both  set  screws  (E),  and 

slide pulley off spindle. 

9.  Install new pulley, loosely securing the two set screws. 

Make  sure  pulley  is  oriented  properly  and  key  is 
inserted properly in spindle groove.  

10.  Slide spindle back into place.  

11.  Reinstall handwheel (C) and tighten set screws.  

12.  Align new pulley then tighten both set screws securely 

on pulley. 

13.  Loosen  pivot  lock  handle  (A)  and  lower  motor  using 

tension handle (B). Re-tighten pivot lock handle. 

14.  Disengage spindle lock. 

 

Fig 35

 

 

8.3 Changing belt and bearings 

Changing belt and bearings can be a difficult task. Remove 
headstock and take into a repair station for servicing.  

 

9. Trouble shooting 

 

Motor doesn’t start 

*No electricity- 
check mains and fuse. 

*Defective switch, motor or cord- 
consult an electrician. 

*Overload detected on AC-drive unit- 
wait and restart machine; chose low speed range belt setting 
(40-1200 rpm) for better torque. 

 

Machine vibrates excessively 

*

Stand on uneven floor- 

adjust stand for even support. 

*Workpiece is not properly centred 

*The speed is too high 

 

*Workpiece is not properly centred- 

*The speed is too high- 

Summary of Contents for 719500M

Page 1: ... Original GB Operating Instructions Translations D Gebrauchsanleitung F Mode d emploi JPW Tool AG Tämplerlistrasse 5 CH 8117 Fällanden Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com M 719500M 2016 09 ...

Page 2: ...aschinenrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique designed in consideration of the standards und entspechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100 2010 EN 60204 1 2006 A1 2009 EN 61000 6 4 2007 A1 2011 EN 61800 3...

Page 3: ...Designed in consideration with the standards 2 Warranty The Seller guarantees that the supplied product is free from material defects and manufacturing faults This warranty does not cover any defects which are caused either directly or indirectly by incorrect use carelessness accidental damage repair inadequate maintenance or cleaning and normal wear and tear Guarantee and or warranty claims must ...

Page 4: ...space for safe operation and workpiece handling Keep work area well lighted The machine is designed to operate in closed rooms and must be placed stable on firm and levelled table surface Make sure that the power cord does not impede work and cause people to trip Keep the floor around the machine clean and free of scrap material oil and grease Stay alert give your work undivided attention Use comm...

Page 5: ...ing processed due to centrifugal force Only process selected woods without defects Unbalanced workpieces can be hazardous Injuries can occur when feeding tooling if tool supports are not correctly adjusted or if turning tools are blunt Risk of kickback The tooling is caught by the rotating workpiece and thrown back to the operator Thrown workpieces and workpiece parts can lead to injury Dust and n...

Page 6: ... 75mm Faceplate J installed on lathe Tool rest extension K Faceplate wrench L Levelers M Tool shelf N Hardware 8 Socket hd cap screws 5 16x1 1 4 HP1 8 Lock washers 5 16 HP2 8 Flat washers 5 16 HP3 2 Socket hd cap screws 3 8x1 1 4 HP4 2 Lock washers 3 8 HP5 included in JWL1440 HP1 hardware package Fig 2 5 Transport and start up 5 1 Transport and installation The machine is designed to operate in cl...

Page 7: ... the help of a second person raise bed and leg assembly right side up Rotate the levellers as needed to establish level for the lathe Tighten the hex nut on each leveller against the leg casting Now headstock tool rest and tailstock can be installed again Fig 7 Fig 7 Install both studs N Fig 4 Stand shelf You can make an extra shelf that rests between the legs if you wish see Fig 8 Fig 8 Installin...

Page 8: ...d into mounting bracket at rear of headstock You will have to lift up on spring pin as shown to slide guard support rod into mounting bracket Release spring pin and it will snap into position as you slide support rod farther in Install outer collar and tighten set screw The guard can be pivoted to one of two positions Operating mode shown on front cover or tilted back for stock loading Figure 10 2...

Page 9: ...w wood into round stock for turning bowls and plates for turning beds coves and other detail Fig 14 Fig 14 Scraper B Fig 13 used for diameter scraping and to reduce ridges Skew Chisel C Fig 13 used to make vees beads etc Fig 15 The bevel of skew is parallel to the cut Fig 15 Parting tool D Fig 13 used to cut directly into the material or to make a cut off Also used for scraping and to set diameter...

Page 10: ...tred workpiece between the spur drive centre and the tailstock mounted live centre Fig 19 Fig 19 Turn the tailstock hand wheel until the live centre well penetrates the workpiece Reverse the hand wheel by one quarter turn and lock the tailstock spindle M Fig 18 Turn the workpiece by hand to see if it rests securely between centres and can be rotated freely The live center shown in Figure 18 1 can ...

Page 11: ... backing block D and the backing block screwed to the face plate A piece of paper in the glue joint will prevent damaging the wood when separated later Mount the face plate with the workpiece already attached onto the spindle nose thread and hand tighten If reversing spindle rotation make sure face plate chuck or other work holding is secured with the set screws to avoid threading loose Move tails...

Page 12: ... plug 7 1 Changing spindle speeds Never change speeds without the motor running Damage to the variable speed pulleys may result Disconnect lathe from power source To change speed range open access door on headstock Loosen pivot lock handle A Figure 26 and lift up tension handle B to raise motor Tighten pivot lock handle A to hold motor in raised position There should be sufficient slack in the bel...

Page 13: ... the index plunger B Fig 28 counter clockwise Loosen the headstock lock handle A and pull the index plunger B to turn the headstock Fig 28 1 For larger workpieces the head stock will have to be turned 90 the extension added to the tool rest Caution always operate lathe with the headstock locked in position The headstock can be positioned anywhere along the machine bed 7 4 Headstock spindle index I...

Page 14: ...rest base and offers greater reach for the tool rest when turning off the bed using the headstock at an angle as shown Make sure the clamp bushings K are pulled apart sufficiently to accept the post of the extension Fig 32 7 7 Adjusting tailstock Turn the hand wheel R Fig 33 clockwise to move tailstock spindle forward Lock tailstock spindle with the indexable knob Q Fig 33 The handle P locks the t...

Page 15: ...ndwheel C 6 Engage spindle lock D and unscrew handwheel from spindle left hand threads clockwise to loosen 7 Slide spindle a little way out of headstock just enough to remove pulley or belt NOTE If needed tap end of spindle with a wood block or rubber mallet to move it Do NOT use a steel face hammer directly against spindle 8 If replacing a pulley loosen both set screws E and slide pulley off spin...

Page 16: ...ins valuable materials which can be recovered or recycled Please leave it at a specialized institution 11 Available accessories Stock number 719401 Bed extension 508mm with tool post extension Stock number 719001 Tailstock swing away Stock number 719002 Guard Stock number 708331 Live centre MT2 Stock number 708343K Drill chuck 13 mm with tapered mandrel MT 2 Stock number 709911 Face plate 75mm M33...

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