Jet Elite E-1236VS, Operating Instructions And Parts Manual

Page 1: ...Operating Instructions and Parts Manual 1236 Lathe Model E 1236VS JET 427 New Sanford Road LaVergne Tennessee 37086 www jettools com Ph 855 336 4032 M E 1236VS REV E 06 2017 Copyright 2017 JET ...

Page 2: ...fects in workmanship or materials subject to the limitations stated below This warranty does not cover failures due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair alterations or lack of maintenance HOW TO GET TECHNICAL SUPPORT Please contact Technical Service by calling 1 855 336 4032 Please note that you will be asked to provide proof of initia...

Page 3: ...DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU JET sells through distributors only The specifications listed in JET printed materials and on official JET websit...

Page 4: ...BRICATION 12 7 1 BALL OILER LOCATIONS 13 7 2 COOLANT PREPARATION 14 8 0 ELECTRICAL CONNECTIONS 15 9 0 BASIC CONTROLS 15 10 0 OPERATION 17 10 1 TOOL SETUP 18 10 2 SPINDLE SPEED 18 10 3 FEED AND THREAD SELECTION 18 10 4 THREAD CUTTING 18 11 0 ADJUSTMENTS 19 11 1 CHUCK JAW REVERSAL 19 11 2 GIB ADJUSTMENTS 19 11 3 TAILSTOCK ADJUSTMENTS 20 11 4 GAP SECTION 20 11 5 ALIGNING TAILSTOCK TO HEADSTOCK 20 11 ...

Page 5: ...e tired or under the influence of drugs alcohol or any medication 12 Make certain the switch is in the OFF position before connecting the machine to the power supply 13 Make certain the machine is properly grounded 14 Make all machine adjustments or maintenance with the machine unplugged from the power source 15 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjus...

Page 6: ...f both hands use clamps or a vise to hold work when practical 34 Workpieces longer than 3 times the chucking diameter must be supported by the tailstock or a steady rest 35 Avoid small chuck diameters with large turning diameters 36 Avoid short chucking lengths and small chucking contact 37 Turn off the machine and disconnect from power before cleaning Use a brush to remove shavings or debris do n...

Page 7: ...in this manual for future reference If the machine transfers ownership the manual should accompany it Familiarize yourself with the following safety notices used in this manual 1 Headstock 2 Spindle 3 Saddle 4 Toolpost 5 Cross slide 6 Compound rest Top slide 7 Splash Guard 8 Tailstock 9 Lead Screw 10 Feed Rod 11 Switch control rod 12 Bed 13 Stand 14 Spindle rotation lever 15 Apron 16 Footbrake 17 ...

Page 8: ...13 6 5 127 26 52 inch 127 52 26 mm 120 127 26 52 35 40 30 50 PC MM 0 5 0 6 0 8 0 8 0 9 0 9 1 8 1 6 1 75 1 5 1 2 1 0 2 0 2 4 3 0 3 5 3 2 3 6 0 75 0 875 30 60 50 60 50 30 30 30 40 40 1 875 1 125 1 25 3 75 2 25 1 0 2 0 4 0 4 5 5 0 7 5 8 0 4 0 2 0 2 4 2 5 3 0 4 8 5 0 6 0 9 6 10 12 2 5 Leadscrew 8 TPI B 2 3 A C 1 4 5 Fig 2 28 2 19 5 8 Hole M12x1 75 Bolt For electrical box cover open SPLASH GUARD TRAY O...

Page 9: ...f top slide 90mm 3 1 2in Max size cutting tool 13mm 1 2in TAIL STOCK Total travel of tailstock barrel 100mm 4in Taper in tailstock barrel M T 3 Diameter of barrel 40mm 1 9 16in THREADS Lead screw diameter pitch Dia 22mm Pitch 4mm 7 8in 8T P I Inch threads 3 24 TPI 8Nos for metric system 2 56 TPI 34Nos for inch system Metric pitches 0 5 10mm 21Nos for metric system 0 5 12mm 33Nos for inch system FE...

Page 10: ...o not lift lathe by the spindle H L RPM TOOGLE STOP LATHE TO CHANGE SPEED 32 36 40 48 56 28 20 24 10 12 14 18 9 16 8 0 0028 0 0025 0 0023 0 0019 0 0016 0 0057 0 0051 0 0046 0 0038 0 0032 0 0115 0 0102 0 0092 0 0076 0 0065 0 0115 0 0102 0 0092 0 0076 0 0065 0 0230 0 0204 0 0184 0 0153 0 0131 0 0460 0 0409 0 0368 0 0307 0 0263 8 22 11 5 5 23 11 5 5 75 3 3 3 9 10 12 14 7 5 6 2 5 3 3 5 4 5 2 25 4 2 T ...

Page 11: ...irections for chuck preparation Failure to comply may cause serious injury and or damage to the lathe The three jaw scroll chuck is shipped pre installed on the lathe It can be used for clamping cylindrical triangular and hexagonal stock and has reversible jaws The four jaw chuck has independently adjustable jaws and permits the holding of square and asymmetrical pieces It also enables accurate co...

Page 12: ...of operation to allow gears and bearings to adapt and run smoothly 7 0 MAINTENANCE LUBRICATION Lathe must be serviced at all lubrication points and all reservoirs filled to operating level before the lathe is put into service Failure to comply may cause serious damage to the lathe The lathe is shipped with oil in the reservoirs Coolant is not included Use clean lubricants and check levels often in...

Page 13: ...n Oil must be between indicator marks in the oil sight glass G Figure 11 Top off with SAE 20W oil Unscrew oil plug H Figure 11 to fill To drain remove drain plug on the underside of apron Drain oil completely and refill after the first three months of operation Then change oil in the apron annually Fig 11 H G 5 Saddle The anti dust felt on both ends of the saddle Figure 12 should be cleaned weekly...

Page 14: ... become damaged replace them Fig 16 Ball oilers 7 2 COOLANT PREPARATION Follow local regulations and or coolant manufacturer s recommend dations for use care and disposal 1 Remove access cover on the tailstock end of the lathe stand Figure 17 Make sure coolant pump has not shifted during transport Pour four gallons approximate of coolant mix into the reservoir Use the gauge to determine when full ...

Page 15: ...f wiring for single phase input connect at R and T as shown in the wiring diagram in section 14 0 Make sure the lathe is properly grounded Fig 18 Cable receiver Main switch 9 0 BASIC CONTROLS Fig 19 B C D F I G E H A 1 Control Panel Located on front of headstock Power Indicator Light A Figure 19 Illuminates whenever lathe is receiving power Coolant On Off Switch B Figure 19 Activates coolant pump ...

Page 16: ...r reverse spindle rotation Allow the spindle to come to a stop before changing directions Position lever in neutral position tab in notch before shutting off the lathe 10 Feed Engagement Lever L Figure 20 Push to one of three positions Up for crossfeed Down for longitudinal the middle position allows screws to be cut by engaging the half nut 11 Threading Dial Q Figure 20 Indicates the point on the...

Page 17: ...epth of cut and desired surface quality IMPORTANT Allow a break in period for the new lathe so that gears and bearings can adapt do not run the lathe above 560 RPM for the first six hours of operation The following points must be observed when operating the lathe Never turn any handles or levers when spindle is at high speed Change spindle speed only after spindle stops Change feed rate only when ...

Page 18: ...k TIP When selecting feed speed correlations remember the general principal that high speeds complement fine feeding and low speeds are better for coarse feeding 10 4 THREAD CUTTING Threading is performed in multiple passes with increasing depths in succeeding cuts It is recommended that test cuts be made on scrap material and the results checked before proceeding with regular material 1 Move feed...

Page 19: ... rotate it 180 degrees Re install jaw and tighten each screw in increments until fully tightened Fig 29 Loosen screws Reversed jaw 11 2 GIB ADJUSTMENTS After a period of time some moving components may need adjustment for play or backlash due to wear Do not overtighten gib screws as this can hasten wear to components Saddle Turn screws on either side of saddle at the rear to adjust drag on saddle ...

Page 20: ...move gap section Fig 33 C Gap Section D C B B A To reinstall gap section 1 Thoroughly clean bottom and ends of gap section 2 Set gap section in place and align the ends 3 Insert the tapered pins into their holes through gap and into lathe bed 4 Re insert the six bolts A B and tighten alternately until all are snug Make sure gap remains aligned with ways while tightening screws 11 5 ALIGNING TAILST...

Page 21: ...cate the fingers with grease before using the steady rest The point at which the fingers contact the workpiece require continuous lubrication to prevent premature wear To set the steady rest see Figure 36 1 Loosen hex nut A to slide steady rest along the ways 2 Loosen knurled handle B until it can be pivoted out of the slot 3 Loosen three lock knobs C and back off the fingers D using knurled handl...

Page 22: ...o 80 0 0007 to 0 001 10L45 to 10L50 40 to 140 0 0009 to 0 0015 12L13 to 12L15 225 to 280 0 003 to 0 0035 41L30 to 41L50 20 to 110 0 0007 to 0 0015 4140 to 4150 20 to 115 0 0007 to 0 0015 4140 35 HRC 70 0 001 8617 to 8622 40 to 120 0 001 to 0 0016 M 1 to M 6 60 0 0013 H 10 to H 19 20 to 80 0 007 to 0 0011 D 2 to D 7 45 to 60 0 001 A 2 to A 9 01 to 07 45 to 60 0 001 W 1 W 2 110 0 0015 M 50 52100 20 ...

Page 23: ...23 E 1236VS O I L L K 218 1800 40 330 L K L H 1 2 4 3 5 6 7 8 10 13 11 12 13 9 14 15 16 17 18 19 20 21 22 14 23 24 25 20 8 9 10 7 14 26 HEADSTOCK ASSEMBLY ...

Page 24: ...24 1236 Lathe S A B C S 29 30 31 32 33 34 3 35 36 37 38 39 40 20 41 42 43 44 45 46 47 48 49 50 52 51 53 54 HEADSTOCK ASSEMBLY ...

Page 25: ...25 E 1236VS S A B C A B C 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 70 62 62 59 71 72 73 74 75 76 77 78 79 80 81 82 83 84 70 75 HEADSTOCK ASSEMBLY ...

Page 26: ...C 19 32 8mm 1 18 EBL1236VS A18 Shaft Fork PCD 62 50L 1 19 EBL1236VS A19 Shift Fork Ø19 26 5 2 20 TS 1523011 Set Screw M6x6L 4 21 EBL1236VS A21 Collar 1 22 EBL1236VS A22 Shaft Ø19 5 425L Ø16 1 23 EBL1236VS A23 Shift Fork 122L 55h 2 24 EBL1236VS A24 Shift Fork 2 25 EBL1236VS A25 Headstock Plate 1 26 EBL1236VS A26 Oil Sight 1 1 8 in 28mm 1 29 EBL1236VS A29 Main Spindle Ø117 5 408 1L 1 30 EBL1236VS A3...

Page 27: ...0 21L Ø35 1 61 EBL1236VS A61 Gasket For 4164 1 62 EBL1236VS A62 Circlip S 25mm 3 63 BB 6205 Bearing No 6205 1 64 EBL1236VS A64 Shaft Ø30 302L 21 25 5 1 65 EBL1236VS A65 Circlip S 38mm 1 66 EBL1236VS A66 Gear 2M 60T 1 67 EBL1236VS A67 Key 8 30mm 1 68 EBL1236VS A68 Gear 2M 21T 1 69 BB 6204 Bearing No 6204 1 70 EBL1236VS A70 Circlip S 20mm 3 71 EBL1236VS A71 O Ring 42 48 3 0mm 1 72 EBL1236VS A72 Plug...

Page 28: ...28 1236 Lathe F E F E L H 1 2 4 5 5 6 6 7 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 10 11 12 13 14 9 15 5 6 7 8 52 3 4 3 2 1 5 A C B GEARBOX ASSEMBLY ...

Page 29: ...29 E 1236VS GEARBOX ASSEMBLY A B C D A B 48 49 50 51 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 36 39 40 41 42 43 44 45 46 47 43 23 ...

Page 30: ...30 1236 Lathe C D A B C D 53 54 55 26 56 57 58 59 60 61 26 62 63 64 65 66 67 68 69 70 71 72 73 23 23 59 GEARBOX ASSEMBLY ...

Page 31: ...BL1236VS B17 Shift Fork 1 18 EBL1236VS B18 Gear Box Plate 1 19 TS 1503061 Socket Head Cap Screw M6 25mm 8 20 TS 1504131 Socket Head Cap Screw M8X70mm 3 21 EBL1236VS B21 Oil Sight 1 1 8 in 28mm 1 22 EBL1236VS B22 Oil Seal TC 22 35 7mm 1 23 TS 1503041 Socket Head Cap Screw M6X16mm 11 24 EBL1236VS B24 Cover 1 25 EBL1236VS B25 Gasket For 42012 1 26 BB 6003 Bearing No 6003 3 27 EBL1236VS B27 Circlip S ...

Page 32: ...L1236VS B54 Gasket For 2205 1 55 EBL1236VS B55 Gear 2M 2T 1 56 EBL1236VS B56 Key 5 15mm 1 57 EBL1236VS B57 Gear 2M 40T 1 58 EBL1236VS B58 Gear 2M 30T 1 59 EBL1236VS B59 Circlip S 30 2 60 EBL1236VS B60 Shaft 1 61 EBL1236VS B61 Gear 2M 25T 1 62 EBL1236VS B62 Gear 2 75M 20T 1 63 EBL1236VS B63 Gear 2 25M 20T 1 64 EBL1236VS B64 Key 5 20mm 1 65 EBL1236VS B65 Circlip S 20mm 1 66 EBL1236VS B66 Gear 2M 38T...

Page 33: ...33 E 1236VS L H F C B A D E H L 2 1 3 4 5 6 7 8 9 10 11 12 13 14 7 8 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 19 APRON ASSEMBLY CASTING ...

Page 34: ...34 1236 Lathe APRON ASSEMBLY CASTING F C B A D E H L OIL A B C E 33 34 35 36 37 13 15 38 39 40 41 42 43 44 45 13 46 47 48 49 50 51 52 53 54 55 ...

Page 35: ...35 E 1236VS L M H N F E D C B A N M D 72 73 74 62 63 64 65 66 67 68 69 70 71 4 15 56 54 43 57 58 27 59 60 61 43 68 APRON ASSEMBLY CASTING ...

Page 36: ... 8mm 3 16 EBL1236VS C16 Lever 62L 36W 17H 1 17 EBL1236VS C17 Pin Ø5 36mm 1 18 EBL1236VS C18 Pin Ø5 60mm 1 19 EBL1236VS C19 Handle 2 20 EBL1236VS C20 Lever Ø1 2 107L 1 21 EBL1236VS C21 Handle Ø50 30L Ø16 1 22 TS 1504071 Socket Head Cap Screw M8 35mm 2 23 EBL1236VS C23 Apron 276L 78W 172H 1 24 EBL1236VS C24 Plug 3 8 G P 1 25 EBL1236VS C25 Oil Sight 3 4 in 19mm 1 26 EBL1236VS C26 Cam 50 30 12H 1 27 T...

Page 37: ...6mm 3 53 EBL1236VS C53 Keep Ass y Ø60 Ø18 57L 1 54 EBL1236VS C54 Key 4 15mm 2 55 EBL1236VS C55 Shaft Ø28 108L key4 2 1 56 EBL1236VS C56 O Ring P14 1 57 EBL1236VS C57 Shaft 1 58 EBL1236VS C58 Gear 1 59 EBL1236VS C59 Gear 1 60 EBL1236VS C60 Worm Gear Ø30 Ø14 23L 1 61 EBL1236VS C61 Washer Ø25 Ø1 4 3t 1 62 EBL1236VS C62 Shaft 1 63 EBL1236VS C63 Keep Ass y 1 64 EBL1236VS C64 Spring 1 4 in 10mm 1 65 EBL...

Page 38: ...38 1236 Lathe OIL 1 1 2 3 4 5 6 7 8 9 10 11 12 7 7 7 7 7 13 14 15 16 17 18 19 20 22 23 25 26 27 28 29 30 31 32 33 34 35 37 36 20 21 13 24 25 5 5 CARRIAGE ASSEMBLY ...

Page 39: ...36VS D14 Hand Wheel Ø85 45L Ø10 1 15 TS 1524011 Set Screw M8 8mm 1 16 SB 1 4 Ball Steel 1 4 in dia 3 17 EBL1236VS D17 Spring 1 4 in 8mm 1 18 EBL1236VS D18 Index Ring Ø61 5 Ø60 Ø45 200L 1 19 TS 1540081 Nut M12 PC1 25 4T 2 20 BB 51101 Thrust Bearing No 51101 2 21 EBL1236VS D21 Keep Ass y Ø60 Ø12 66L 1 22 EBL1236VS D22 Gear Ø27 9 Ø12 20L 1 23 EBL1236VS D23 Pin Ø5 16mm 1 24 EBL1236VS D24 Saddle Castin...

Page 40: ...40 1236 Lathe 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 6 20 30 TOOLPOST ASSEMBLY ...

Page 41: ...BL1236VS E14 Pin 1 15 EBL1236VS E15 Handle 1 16 EBL1236VS E16 Pad Ø16 24L 1 17 EBL1236VS E17 Nut Ø20 40L 1 18 EBL1236VS E18 Screw Ø15 8 170L 1 EBL1236VS E17A Nut Assembly Including 17 18 1 19 EBL1236VS E19 Keep Ass y Ø52 5 Ø12 15L 1 20 BB 51101 Thrust No 51101 2 21 TS 1540083 Nut M12 PC1 25 4T 2 22 EBL1236VS E22 Index Ring Ø49 5 Ø48 Ø20L 1 23 SB 1 4 Ball Steel 1 4 in dia 1 24 EBL1236VS E24 Spring ...

Page 42: ...42 1236 Lathe 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 22 21 23 26 27 28 29 30 31 32 2 8 13 14 23 24 23 11 25 TAILSTOCK ASSEMBLY ...

Page 43: ...Ø40 190L 1 13 EBL1236VS F13 Oiler 5 16 in 2 14 EBL1236VS F14 Tall stock Casting 2 Ø40 125h 1 15 EBL1236VS F15 Spring 1 4 in 20mm 2 16 SB 1 4 Ball Steel 1 4 in dia 2 17 EBL1236VS F17 Screw Ø35 16L 1 18 EBL1236VS F18 Handle Wheel Ø140 68h 1 19 EBL1236VS F19 Handle Ø5 8 77L 1 20 TS 1523071 Set Screw M6 25mm 1 21 EBL1236VS F21 Lever Ø1 2 190 1 22 EBL1236VS F22 Shaft Ø25 Ø18 114L 1 23 TS 1523051 Set Sc...

Page 44: ...44 1236 Lathe A B C A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 16 16 18 16 38 39 40 BED ASSEMBLY ...

Page 45: ... 8mm 3 17 EBL1236VS G17 Spring 1 4 in 35mm 1 18 EBL1236VS G18 Pin Ø6 3 19L 1 19 EBL1236VS G19 Bracket Ø54 1 20 TS 1503041 Socket Head Cap Screw M6 16mm 2 21 TS 1540041 Nut M6 2 22 TS 1523051 Set Screw M6 16mm 2 23 EBL1236VS G23 Fork Ø51 20 1 24 EBL1236VS G24 Lever Ø3 8 220L 1 25 EBL1236VS G25 Handle 3 8 in 1 26 EBL1236VS G26 Pin Ø3 20mm 1 27 EBL1236VS G27 Collar Ø38 Ø19 05 12L 1 28 EBL1236VS G28 B...

Page 46: ...46 1236 Lathe CABINET AND PANEL ASSEMBLY ...

Page 47: ...6VS G57 Floor Stand 437L 368W 15H 1 58 EBL1236VS G58 Cover 350L 330W 1 6T 1 59 EBL1236VS G59 Cover 390L 260W 1 6T 1 60 EBL1236VS G60 Electric Box 300 300 178 1 2T 1 61 EBL1236VS G61 Cover 300 300 20 1 2T 1 EBL1236VS G60A Electric Box Assembly Including 60 61 1 62 EBL1236VS G62 Coolant Tank 310L 220W 170H 1 63 EBL1236VS G63 Cover 350L 240W 1 6T 1 64 EBL1236VS G64 Shaft 1 65 EBL1236VS G65 Collar 1 6...

Page 48: ...48 1236 Lathe Headstock Gearbox 75 76 77 78 79 80 81 82 83 84 85 86 89 90 91 92 93 95 96 97 98 99 100 94 35 50 81 80 35 87 77 50 88 93 101 2000 8 365 40 B C A 5 1 2 3 4 OIL L H L H END GEAR ASSEMBLY ...

Page 49: ...25 Ø3 8 29L 1 84 EBL1236VS G84 Swing Frame 1 85 EBL1236VS G85 Shaft Ø25 65L 1 86 EBL1236VS G86 Washer 1 87 EBL1236VS G87 Change Gear 1 88 EBL1236VS G88 Washer Ø25 1 2 3T 1 89 TS 0273101 Socket Hex Set Screw 1 2 2 in 1 90 EBL1236VS G90 Nut 1 91 EBL1236VS G91 Collar 1 92 EBL1236VS G92 Nut 1 93 EBL1236VS G93 Shaft 2 94 EBL1236VS G94 RPM Speed Meter 1 95 EBL1236VS G95 Pilot Light 1 96 EBL1236VS G96 Co...

Page 50: ...50 1236 Lathe 20 103 103 103 103 102 104 105 106 107 108 109 111 110 112 113 114 115 116 117 CHUCK SAFETY GUARD ASSEMBLY ...

Page 51: ...1 105 TS 1503021 Socket Head Cap Screw M6 10mm 1 106 EBL1236VS G106 Collar 1 107 EBL1236VS G107 Cam 1 109 EBL1236VS G109 Shaft 1 110 EBL1236VS G110 Collar 1 111 EBL1236VS G111 Chuck Guard 1 112 EBL1236VS G112 Handle PVC 1 113 TS 1505031 Socket Head Cap Screw M10 25mm 1 114 EBL1236VS G114 Screw 3 16 1 4 in 18 115 EBL1236VS G115 Nut 3 16 in 18 116 EBL1236VS G116 Window 3Tx193x343mm 1 117 EBL1236VS G...

Page 52: ...52 1236 Lathe 119 120 121 62 122 123 124 125 126 COOLANT PUMP ASSEMBLY ...

Page 53: ...62 EBL1236VS G62 Coolant Tank 310L 220W 170H 1 119 EBL1236VS G119 Pump 1 120 EBL1236VS G120 Nipple 1 121 EBL1236VS G121 Flexible Hose 1 122 EBL1236VS G122 Nipple 1 123 EBL1236VS G123 Tube 1 124 EBL1236VS G124 Bracket 1 125 EBL1236VS G125 Value Gate 1 126 EBL1236VS G126 Spraying Pipe 1 ...

Page 54: ...EBL1236VS G127 Plate 1 128 EBL1236VS G128 Dog Ø60 Ø19 05 15W 1 129 EBL1236VS G129 Pin 3 12 mm 1 130 EBL1236VS G130 Nail 2 mm 1 131 EBL1236VS G131 Guard 75 59 45 1 132 EBL1236VS G132 Socket Head Cap Screw M6 50mm 1 133 EBL1236VS G133 Shaft Ø9 5 81L 1 134 EBL1236VS G134 Gear Ø34Ø9 5 17L 1 135 EBL1236VS G135 Threading Plate 1 ...

Page 55: ...35 137 136 7 CHUCK ASSEMBLY PARTS LIST Index No Parts No Description Size Qty 7 TS 1503051 Socket Head Cap Screw M6 20mm 3 135 EBL1236VS SK6 Chuck 6 1 136 EBL1236VS G136 Backplate 6 1 137 EBL1236VS G137 Stud D1 4 3 ...

Page 56: ...56 1236 Lathe 892005 TAPER ATTACHMENT OPTIONAL ...

Page 57: ...1 Socket Head Cap Screw M8x20mm 2 10 E1236VS J10 Washer Ø25x3 2 11 E1236VS J11 Cover Ø25 Ø16 x30L 1 12 E1236VS J12 Base 380x75x22 1 13 E1236VS J13 Angle Scale 1 14 E1236VS J14 Angle Scale 1 15 E1236VS J15 Base 480x75x22 1 16 E1236VS J16 Bracket 172 5x60x40 1 17 TS 1504091 Socket Head Cap Screw M8x45mm 1 18 E1236VS J18 Shaft Ø3 4 x65L 1 19 E1236VS J19 Shaft Ø1 2 x300L 1 20 TS 1503031 Socket Head Ca...

Page 58: ...58 1236 Lathe 892006 5C COLLET CLOSER OPTIONAL ...

Page 59: ...Bearing Body 1 13 C54021000 Set Screw 2 14 C54025015 Coupling 2 15 C54026005 Special Pin 2 16 C540271 Stud 105L 1 17 C54029208 Screw Bolt 205L 1 18 C55440000 Draw Bar 440L 1 19 BB 6208ZZ Ball Bearing 6208ZZ 1 20 SB 6MM Steel Ball Ø6 0 1 21 5510484 Spring Pin 5 x 20L 1 22 F012000 Spring Pin 1 4 x1 1 2L 3 23 GC020101 Retaining Ring external 32 1 24 GD020596 Grip 1 2 1 25 GE040176 Spring 1 26 TS 1501...

Page 60: ...60 1236 Lathe 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 27 27 30 CONTROL PLATE ASSEMBLY ...

Page 61: ...locks 1 11 EBL1236VS H11 Trunking 1 12 EBL1236VS H12 Trunking 1 13 EBL1236VS H13 Track 1 14 EBL1236VS H14 Control Circuit Transformer 120VC Ac24v 5A 1 15 EBL1236VS H15 Fuse Box 1 16 EBL1236VS H16 Fuse Box 1 17 EBL1236VS H17 Fuse Box 1 18 EBL1236VS H18 Main Power Switch 690VAC 25A 1 19 EBL1236VS H19 Fuse 5A 3 20 EBL1236VS H20 Track 1 21 EBL1236VS H21 Fuse Boxes 1 22 EBL1236VS H22 Relay Socket 1 23 ...

Page 62: ...6VS IM2 Clamping Plate 60Lx38Wx12H 1 3 E1236VS IM3 Spindle Ø12 7x92L 1 4 E1236VS IMI4 Scale Ring Imperial Units Ø25 4x37LxØ9 52 1 E1236VS IMM4 Scale Ring Metric Units Ø25 4x37LxØ9 52 1 5 TS 1523011 Set Screw M6x6 1 6 TS 1523051 Set Screw M6x16 2 7 TS 1482051 Hex Cap Screw M6x25 2 E1236VS IMA Micro Carriage Stop Assembly 1 7 1 ...

Page 63: ...63 E 1236VS FACE PLATE PARTS LIST Index No Parts No Description Size Qty 1 EBL1236VS FP01 Face Plate 10 Ø250x40H 1 3 EBL1236VS G137 Stud D1 4 3 4 TS 1503051 Socket Head Cap Screw M6 20mm 3 ...

Page 64: ...64 1236 Lathe STEADY REST ASSEMBLY ...

Page 65: ...S FR05 Bearing Shaft Ø18 8 Ø24 x83L 3 6 E1236VS SR06 Arm 168x32x125 mm 1 7 E1440VS FR07 Set Screw Ø20xØ4 5x30L 3 8 E1440VS SR08 Shaft Ø8x40L 1 9 E1440VS SR09 Set Screw M8 55mm 1 10 TS 0732061 Washer 3 8 in 1 11 E1440VS SR11 Pin Ø12 7x40L 1 12 E1236VS SR12 Base 171x32x153 1 13 TS 0561051 Hex Nut 1 2 13 in 1 14 TS 0680061 Flat Washer 1 2 in 1 15 TS 0070071 Hex Cap Screw 12 13 x 2 1 2 in 1 16 EBL1236...

Page 66: ...66 1236 Lathe FOLLOW REST ASSEMBLY ...

Page 67: ...Screw M6 6mm 2 3 E1440VS FR03 Screw Ø23x17L 2 4 E1440VS FR04 Set Screw Ø9 5x77L 2 E1440VS FR01A Nut Assembly includes 1 4 2 5 E1440VS FR05 Bearing Shaft Ø18 8 Ø24 x83L 2 6 E1236VS FR06 Follow Rest 271x32x159 mm 1 7 E1440VS FR07 Set Screw Ø20 Ø4 5 x30L 2 8 TS 1490081 Socket Head Cap Screw M8 45mm 2 EBL1236 FRA Follow Rest Assembly 1 8 ...

Page 68: ... 20S B502 1 2 3 ACM AVI 10V Energency Conditions SB1 30 31 Spindle JOG SB2 Coolant ON_OFF SA1 6 13 32 16 DPN OP OD DPN OP OD 8 8 9 13 7 6 UN 2417 UN 2417 Tqjoemf DX M T TR6 Tqjoemf DDX M T TR5 DPN OP OD 5 6 UN 2417 Csblf M T TR4 DPN OP OD 32 5 UN 2419 Endcover Safety Switch SQ 2 nc U2 U3 Chuck Cover Switch OP SQ 1 nc U 323 OP OP OD OD 32 3 14 0 WIRING DIAGRAMS ...

Page 69: ...69 E 1236VS ...

Page 70: ...2 3 Magnetic contactor for coolant pump 1 KM4 1 Magnetic contactor for power supply 1 KA1 3 Magnetic contactor for brake 1 FU1 1 Fuse boxes 10m mX38m m 100KA 500V aM25A 1 FU2 FU3 FU4 1 Fuse box 20mm 250V 1A 1 FU5 1 Fuse box 20mm 250V 1A 1 FU6 1 Fuse box 20mm 250V 4A 1 FR2 2 3 Thermal overload relay for coolant pump 1 QS1 1 Main power switch 1 HL1 3 Pilot light 1 TC1 1 Control circuit Tranformer Pr...

Page 71: ...ch 500V 6KV 10A 1 SQ2 3 Limit switch Endcover safety switch 500V 6KV 10A 1 SQ3 3 Limit switch for brake 250V 15A 1 SQ4 3 Limit switch for main motor forward 250V 15A 1 SQ5 3 Limit switch for main motor reverse 250V 15A 1 M1 2 Squirrel cage motors Foot mounted 60Hz 220 360V 1400 rev min class E insulation 100L type ASEC 1 5kW 1 M2 2 Coolant pump 50 60Hz 220 400V 2850 3400 rev min type MT 0 1kW 1 ...

Page 72: ...72 1236 Lathe NOTES ...