Jet HBS-1018, Operating Instructions And Parts Manual

Page 1: ...Band Saw Models HBS 916 HBS 1018 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414468 Ph 800 274 6848 Revision I 10 2019 www jettools com Copyright 2019 JET HBS 916 shown For HBS 916 and HBS 1018 manufactured 01 2020 and later This pdf document is bookmarked ...

Page 2: ... side shields complying with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from breakage of eye protection 15 Wear proper apparel No loose clothing or jewelry which can get caught in moving parts Confine long hair 16 Anti skid floor strips nonslip footwear and safety shoes are recommended 17 Wear hearing protection plug...

Page 3: ...ne before cleaning Use a brush or vacuum to remove chips or debris do not use bare hands Never brush away chips while machine is in operation 39 Do not stand on the machine Serious injury could occur if the machine tips over 40 Never leave the machine running unattended Turn off power and do not leave the machine until it comes to a complete stop 41 Avoid dangerous working environments Do not use ...

Page 4: ...djustments 13 7 10 Work stop adjustment 14 7 11 Limit switch adjustment 14 8 0 Operating controls 14 9 0 Prior to Operation 15 10 0 Operation 15 10 1 Blade selection 15 10 2 Blade break in procedure 15 10 3 Evaluating cutting efficiency 16 11 0 User maintenance 16 11 1 Lubrication 16 11 2 Pulley alignment 17 11 3 Additional servicing 17 11 4 Lubrication schedule 18 12 0 Blade speed 18 13 0 Trouble...

Page 5: ...ration if used in accordance with the instructions set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it Read and understand the entire contents of this manual before attempting assembly ...

Page 6: ...2 in 228 x 305 mm 6 x 18 in 152 x 457 mm 10 x 16 in 250 x 406 mm 45 deg 9 x 6 1 8 in 228 x 155 mm 9 x 6 in 228 x 150 mm 9 x 7 3 4 in 228 x 197 mm 10 x 7 3 8 in 250 x 187 mm Maximum jaw opening at 90 fixed jaw in inner holes 13 1 2 in 343 mm 15 in 381 mm fixed jaw in outer holes 16 3 4 in 425 5 mm 18 1 4 in 463 5 mm Blade WxTxL HSS M42 1x0 035x119 1 2 in 4 6T HSS M42 1x0 035x130 in 4 6T Blade wheel...

Page 7: ...ns vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only L length W width H height T thickness Dia diameter SFPM surface feet per minute The specifications in this manual were current at time of publication but because of our policy of continuous improvement JET reserves the right to change specifications at any time and without prio...

Page 8: ... distributor 3 Remove four screws holding machine to shipping pallet 4 Use lifting straps that are isolated from the band saw s finished surfaces and clear of any handles or levers lift machine and place in desired location The band saw should be located on a solid and level foundation for best performance When determining location allow room for servicing and moving large stock around the machine...

Page 9: ...sect 11 0 6 0 Electrical connections Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded while in use to protect the operator from electrical shock and possible fatal injury The HBS 916 414468 is rated for 115 230V single phase power and is pre wired 115 volt It is supplied with a cord and plug designed for use...

Page 10: ...ermitted by the Canadian Electrical Code C22 1 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250 volts inclusive This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in D Figure 6 1 Make sure the tool is connected to an outlet having the same configuration as the plug No adapter is available or ...

Page 11: ...cking properly refer to sect 7 3 13 Close all covers and guards and tighten securely Reposition wire brush 7 2 Blade tension Blade tension has been preset by the manufacturer if further adjustment is required or after installing a new blade turn handwheel C Figure 7 1 clockwise to approximately 25 000 pounds as indicated on adjacent tension scale NOTE If band saw will remain idle for an extended p...

Page 12: ...t efficient operation and maximum accuracy provide only very slight clearance between blade and guide bearings The bearings will still turn freely with this clearance If the clearance is incorrect the blade may track off the drive wheel Check blade to make sure the welded joint has been ground to the same thickness as rest of blade If blade is thicker at weld the guide bearings may be damaged 7 5 ...

Page 13: ...gure 5 3 Lower motor gently 4 Position belt in grooves according to speed selection chart on pulley cover A similar chart is found in sect 12 0 5 Tension the belt by pushing up motor and tightening lock handle Correct tension is achieved when finger pressure on the belt midway between the two pulleys causes approximately 1 2 deflection 6 Close pulley cover and fasten 7 8 Bow weight adjustment Bow ...

Page 14: ...bracket S and stop T to desired positions and tighten all handles levers Figure 7 7 work stop 7 11 Limit switch adjustment The limit switch has been set so that the motor shuts off immediately after blade has cut through the material and just before the head comes to rest Adjustment is needed if blade continues to run after completion of cut or blade shuts off before completion of cut Loosen jam n...

Page 15: ...s Sect 12 0 shows recommended speeds for various materials These selections while appropriate for many shop cutting needs do not encompass the wide variety of blades of special configuration tooth pitch and set and special alloys for cutting unusual or exotic materials A coarse blade could be used for a solid steel bar but a finer tooth blade would be used on a thin wall tube In general the blade ...

Page 16: ... compressed air If power cord is worn cut or damaged in any way have it replaced immediately Release tension on blade if saw will sit idle for an extended period of time Periodically clean chip sludge from chip tray and reservoir 11 1 Lubrication See sect 11 4 Table 3 for lubrication chart Blade guide ball bearings are permanently lubricated and sealed they require no further lubrication Apply a l...

Page 17: ...r s instructions for mixing recommendations and fluid life span To drain cutting fluid unscrew drain plug located at bottom left of stand Figure 11 3 Use pipe thread sealant on drain plug threads when reinstalling Follow local regulations for disposal of used machine fluids Figure 11 3 base drain plug 11 2 Pulley alignment Periodically check alignment of belt pulleys Misalignment can cause rubbing...

Page 18: ...ox Mobil SHC Gear Oil 460 or equivalent Fill qty 850mL 1 4 gal Check periodically top off as needed Change after first 50 hours of operation then after every 250 hours of operation Cutting fluid May vary based upon operating needs Check level and fluid quality periodically For flush and refill schedule refer to cutting fluid coolant supplier s instructions Exposed metal areas table vise jaw faces ...

Page 19: ...ot tightened Tighten vise screws securely Use an adjustable square or protractor to verify angle settings Blade is worn cutting crooked Replace blade Cuts not square Feed rate too fast blade is deflecting Decrease feed rate Fixed vise jaw not set at 90 degrees to blade Place a square against fixed jaw and blade surface Make adjustment if needed and tighten screws Incorrect blade tooth style or spa...

Page 20: ...ast Reduce speed Inadequate feed rate Select appropriate feed rate Hard spots or scale on material Hard Spots Increase feed rate Scale Reduce speed and increase feed rate Work hardening of material especially stainless steel Increase feed rate Blade installed backwards Remove blade twist inside out and re install to match arrow direction Insufficient blade tension Adjust tension as needed No coola...

Page 21: ...21 14 1 1 HBS 916 HBS 1018 Bed and Base Assembly Exploded View ...

Page 22: ...22 14 1 2 HBS 916 Bow Assembly Exploded View ...

Page 23: ...23 14 1 3 HBS 1018 Bow Assembly Exploded View ...

Page 24: ... 16 x 8 1 22 HBS916W 22G Lead Screw Seat 1 HBS1018W 22G Lead Screw Seat 1 23 TS 1490051 Hex Cap Screw M8x30 2 23 1 TS 1551061 Lock Washer 8mm 2 23 2 TS 1550061 Flat Washer 8mm 2 24 HBS916W 24A Lead Screw s n 8081109 and higher 1 HBS1018W 24A Lead Screw s n 8087109 and higher 1 24 1 HBS916W 24 1 Key 5x5x20mm 1 30 HK 2516 2RS Needle Bearing 2 30 1 HBS916 30 1 Bushing 1 31 HBS916W 31 Torsion Spring 1...

Page 25: ...1 60 HBS916W 60 Spring 1 HBS1018W 60 Spring 1 61 HBS916W 61 Angle Scale 1 61 1 HBS916W 61 1 Rivet M2x5 3 62 TS 1492041 Hex Cap Screw M12x40 1 62 1 TS 1492051 Hex Cap Screw M12x50 1 63 TS 1551081 Lock Washer 12mm 2 63 1 HBS916W 63 1 Special Washer 12mm 1 64 HBS916W 64 Vise Jaw left 1 HBS1018W 64 Vise Jaw left 1 65 TS 1492051 Hex Cap Screw M12x50 1 66 TS 1551081 Lock Washer 12mm 1 66 1 HBS916W 63 1 ...

Page 26: ...916W 97 Gear Box Pulley 1 HBS1018W 97 Gear Box Pulley 1 98 VB A39 V Belt for HBS 916 A39 1 VB A37 V Belt for HBS 1018 A37 1 99 HBS916W 99 Motor Pulley 1 HBS1018W 99 Motor Pulley 1 99 1 TS 1524021 Set Screw M8x10 2 100 TS 1490021 Hex Cap Screw M8x16 2 100 1 TS 1550061 Flat Washer M8 2 100 2 TS 1551061 Lock Washer M8 2 101 HBS916W 101 Hose 1 101 1 HBS916W 101 1 Hose 1 102 HBS916W 102 Support Shaft 1...

Page 27: ...ric Sleeve outside HBS 916W 2 HBS1018W 127 Eccentric Sleeve outside HBS 1018W 2 127 1 HBS916W 127 1 Concentric Sleeve inside HBS 916W 2 HBS1018W 127 1 Concentric Sleeve inside HBS 1018W 2 128 TS 1551061 Lock Washer M8 4 129 TS 1504091 Hex Socket Cap Screw M8x45 4 130 TS 1503071 Hex Socket Cap Screw M6x30 4 130 1 TS 1550041 Flat Washer M6 8 130 2 TS 2361061 Lock Washer M6 4 131 HBS916W 131 Blade Gu...

Page 28: ... 1550041 Flat Washer M6 2 158 HBS916W 158 Lock Knob 2 159 TS 1523021 Set Screw HBS 1018W M6x8 1 160 HBS916W 160 Adjusting Valve 2 160 1 HBS916W 160 1 Clamp 1 160 2 TS 1551041 Lock Washer M6 4 160 3 TS 1482021 Hex Cap Screw M6x12 4 161 HBS916W 161A Power Indicator Light Assembly 1 162 HBS916W 162 Start Switch 1 163 HBS916W 163 Stop Switch 1 164 HBS916W 164 Pump Switch 1 165N HBS916W 165N Feed Contr...

Page 29: ... 196 3 197 HBS916W 197 Hose Fitting 1 198 HBS916W 198 Hose Clamp 1 199 HBS916W 199 Hose Clamp 2 HBS1018W 199 Hose Clamp 1 201 HBS916W 201 Strain Relief Fitting PG11 1 202 HBS916W 202 Power Cord 115V with plug 5 15P 115V 1 HBS1018 202 Power Cord 230V with plug 6 15P 230V 1 203 HBS916W 203 Screw 1 204 LM000406 ID Label HBS 916 not shown 1 LM000407 ID Label HBS 1018 not shown 1 205 HBS916W 205 Warnin...

Page 30: ...30 14 2 1 HBS 916 HBS 1018 Gear Speed Reducing Box Exploded View ...

Page 31: ... 94 08 Output Shaft Cover 1 9 HBS916W 94 09 Output Hex Cap Screw M10x20 4 10 HBS916W 94 10 Input Hex Cap Screw M8x20 4 11 HBS916W 94 11 Input Shaft Cover 1 12 HBS916W 94 12 Washer 1 13 BB 6025 Bearing 6025 1 BB 30205 Bearing 30205 1 14 HBS916W 94 14 Input Shaft 1 15 HBS916W 94 15 Key Dbl Rd Hd 7x7x60 mm 1 16 BB 6205 Bearing 6205 2 17 HBS916W 94 17 C Retaining Ring Ext R52 1 18 HBS916W 94 18 Oil Se...

Page 32: ...32 5 0 Electrical Connections 15 1 Electrical Connections HBS 916 only ...

Page 33: ...33 15 2 Electrical Connections HBS 1018 only ...

Page 34: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

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Page 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...