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11

Table 1 shows the correct size to use depending 
on cord length and nameplate ampere rating. If in 
doubt, use the next heavier gage. The smaller the 
gage number (AWG), the heavier the cord. 

Ampere 
Rating 

Volts 

Total length of  
cord in feet 

More 
Than 

Not 
More 
Than 

120 
240 

25 
50 

50 
100 

100 
200 

150 
300 

 AWG 

00 06  

18 

16 

16  14 

06 10  

18 

16 

14  12 

10 12  

16 

16 

14  12 

12 16  

14 

12 

Not 
Recommended 

Extension Cord Recommendations 

Table 1 

6.3

  Voltage conversion 

To change voltage input to 230V on the IBG-8 and 
IBG-10: 

1.  Turn grinder over and remove the base plate. 

2.  Rewire the leads according to the appropriate 

diagram in 

sect. 13.0.

 

3.  Remove the existing plug from the grinder 

cable and attach a UL/CSA listed plug 
designed for 230V power. 

7.0

  Operation 

A bench grinder is designed for hand-grinding 
operations such as sharpening chisels, 
screwdrivers, drill bits, removing excess metal, and 
smoothing metal surfaces. 

Medium Grain Abrasive Grinding Wheel 

is 

suitable for rough grinding where a considerable 
amount of metal must be removed or when 
obtaining a smooth finish is not important. 

Fine Grain Abrasive Grinding Wheel 

should be 

used for sharpening tools or grinding to close size 
tolerances because it removes metal more 
gradually for precision grinding and achieves a 
smoother finish. 

 Always use approved safety 

glasses or face shield while operating grinder. 
Failure to comply may cause serious injury. 

7.1

  On/Off Switch 

IBG-8, IBG-10

: Pull the paddle switch (A, Figure 9) 

to start grinder, push to stop. The safety key (A

1

can be removed to prevent unauthorized use of the 
grinder. The safety key must be inserted to restart 
the grinder. 

IBG-12

: Push green button to start grinder. Push 

red button to stop. 

 

On all models, when the stop 

button is pushed, the wheels may take a few 
moments to completely stop. 

Note: After extended operation, the grinder 
housing may be warm to the touch. 

 

Figure 9:  safety key 

7.2

  Precautions 

1.  Before starting the grinder, turn the wheels by 

hand to verify that they are clear of 
obstructions and they turn freely. The tool 
rests and spark guards should not touch the 
wheel. 

2.  Keep tool rests and spark guards to within 

1/16" of the grinding wheel. 

3.  Turn on the grinder and allow it to reach full 

running speed before starting to grind. 

4.  Adjust the eye shields as needed. 

5.  Keep a steady, moderate pressure on the 

workpiece and keep it moving at an even pace 
for smooth grinding. Pressing too hard 
overheats the motor and prematurely wears 
the grinding wheels. Note the original bevel 
angle on the item to be sharpened and try to 
maintain the same shape. The grinding wheel 
should rotate into the object being sharpened. 

6.  If grinding a narrow workpiece, slide it laterally 

across the width of the wheel. Using the full 
width of the wheel will help prevent a groove 
from forming at one place on the wheel. 

7.  Keep the water pot filled with water and dip 

your work into it regularly to prevent 
overheating. Overheating can weaken metals. 
Do not apply water directly to the grinding 
wheels. 

8.  Do not use the side of the grinding wheel; this 

puts dangerous stress on the wheel. 

9.  When the wheel becomes loaded or dull, use 

an approved grinding wheel dresser and dress 
the wheel face. 

Summary of Contents for IBG-8

Page 1: ...ions and Parts Manual IBG Series Industrial Grinders Models IBG 8 IBG 10 IBG 12 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 578008 Ph 800 274 6848 Revision E 09 2018 www jettools com C...

Page 2: ...15 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after completion of maintenance 16 Ch...

Page 3: ...the grinding operation 42 Do not crowd the work so that the wheels slow 43 Tool rests should be adjusted to approximately 1 16 from wheel surface 44 Do not grind on the side of a wheel do all work on...

Page 4: ...9 0 Maintenance 12 9 1 Ring Test 12 9 2 Care of Grinding Wheels 12 9 3 Changing Wheels 12 9 4 Wheel balancing 13 9 5 Dressing the wheels 14 9 6 Wire wheel brushes 14 9 7 Cleaning 14 9 8 Lubrication 14...

Page 5: ...operator is encouraged to familiarize himself herself with ANSI B7 1 Safety Requirements for Use Care and Protection of Abrasive Wheels If there are questions or comments please contact your local su...

Page 6: ...g torque 20 lbf ft 270kgf cm 20 lbf ft 270kgf cm 20 lbf ft 270kgf cm Toolrest distance to wheel adjustable adjustable adjustable Materials Arbor steel steel steel Base cast iron cast iron cast iron Bo...

Page 7: ...ipping 70 lb 31 73 kg 124 lb 56 60 kg 208 lb 94 50 kg The specifications in this manual were current at time of publication but because of our policy of continuous improvement JET reserves the right t...

Page 8: ...o a workbench or stand For your safety do not plug the grinder into a power source until all assembly and adjustments are complete Be sure that the bench grinder is unplugged and the power switch is i...

Page 9: ...this 1 16 distance 5 7 Eye shields Refer to Figure 6 The eye shields O are identical and will fit on either side of the grinder 1 Insert two 3 16 x 1 2 truss head screws H through the bracket eye shie...

Page 10: ...ury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected to...

Page 11: ...stop The safety key A1 can be removed to prevent unauthorized use of the grinder The safety key must be inserted to restart the grinder IBG 12 Push green button to start grinder Push red button to sto...

Page 12: ...l that does not ring An internal defect may not be apparent by visual inspection alone The ring test may identify an internal crack or void 9 2 Care of Grinding Wheels In normal use grinding wheels ma...

Page 13: ...ace is not rotating concentric to arbor try shifting the wheel closer to arbor centerline before tightening the nut Another method of achieving concentricity is the use of a wheel dresser Dressing is...

Page 14: ...ool rest 5 Remove the dresser and adjust the tool rest to 1 16 away from the newly dressed wheel Figure 13 wheel dressing 9 6 Wire wheel brushes Wire brushing provides a fast way to remove rust scale...

Page 15: ...y time delay fuse or go to circuit with higher rated fuse of circuit breaker Wheels cannot rotate because of obstruction Unplug and turn grinding wheel by hand to ensure free movement Clear any obstru...

Page 16: ...ess so hard Electrical circuit overload too many electrical machines running on same circuit Turn off other machines and try again Incorrect fuse or circuit breaker Have electrician upgrade service to...

Page 17: ...ollection Stand 414825 Reducer 3 in to 2 5 in 414811 0 6M Hose Heat Resistant 2 5 x 24 4 in 12 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our servi...

Page 18: ...18 12 1 1 IBG 8 Grinder Exploded View...

Page 19: ...ool Rest Left 1 28 TS 0680041 Flat Washer 3 8 4 29 IBG8 29 Hex Cap Screw 3 8 16 x 5 8 4 30 IBG8 30 Tool Rest Right 1 31 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 2 32 IBG8 32 Spark Guard Left 1 33 IBG8 33...

Page 20: ...55 TS 0680041 Flat Washer 3 8 2 56 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 2 57 IBG8 33 Eye Shield 1 58 IBG8 35 Eye Shield Plate 1 59 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 60 IBG8 37 Knob 1 61 TS 06...

Page 21: ...21 12 2 1 IBG 10 Grinder Exploded View...

Page 22: ...Hex Nut Left Hand Thread 5 8 11UNC 1 27 IBG10 27 Wheel Cover 2 28 IBG8 26 Truss Head Screw 1 4 20 x 3 4 10 29 IBG10 29 Tool Rest Left 1 30 TS 0680041 Flat Washer 3 8 4 31 TS 0060031 Hex Cap Screw 3 8...

Page 23: ...her 3 8 2 56 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 2 57 IBG8 33 Eye Shield 1 58 IBG8 35 Eye Shield Plate 1 59 IBG8 36 Truss Head Screw 3 16 24 x 1 2 2 60 IBG8 37 Knob 1 61 TS 0680021 Flat Washer 1 4 1...

Page 24: ...24 12 3 1 IBG 12 Grinder Exploded View...

Page 25: ...ft 1 27 TS 0680041 Flat Washer 3 8 4 28 TS 0060031 Hex Cap Screw 3 8 16 x 3 4 4 29 IBG12 29 Tool Rest Right 1 30 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 2 31 IBG12 31 Spark Guard Left 1 32 IBG12 32 Eye...

Page 26: ...680041 Flat Washer 3 8 2 56 TS 0060011 Hex Cap Screw 3 8 16 x 1 2 2 57 IBG12 32 Eye Shield 1 58 IBG12 34 Eye Shield Plate 1 59 IBG8 36 Truss Head Screw 3 16 24 x 1 2 1 60 IBG8 37 Knob 1 61 TS 0680021...

Page 27: ...u 13 1 1 IBGS 01 Base 1 2 IBGS 02 Post includes 3 and 4 1 3 IBGS 03 Insert Ring 2 4 IBGS 04 Pin 4 x 14 2 5 IBGS 05 Water Pot Holder 1 6 IBGS 06 Water Pot 1 7 IBGS 07 Platform 1 8 TS 1540071 Hex Nut M1...

Page 28: ...Stamped Stand Front 1 3 DBGS 03 Base 1 4 DBGS 04 Stamped Stand Cover 1 5 DBGS 05 Water Pot Holder 1 6 IBGS 06 Water Pot 1 7 TS 0070011 Hex Cap Screw 1 2 13 x 1 8 8 TS 0720111 Lock Washer 1 2 8 9 TS 08...

Page 29: ...29 13 0 Electrical Connections 13 1 Wiring Diagram for IBG 8...

Page 30: ...30 13 2 Wiring Diagram for IBG 10...

Page 31: ...31 13 3 Wiring Diagram for IBG 12...

Page 32: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

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Page 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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