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5

15. Use the right tool. Don’t force a tool or 

attachment to do a job for which it was not 
designed. 

16. Use only recommended accessories and 

follow manufacturer’s instructions pertaining to 
them. 

17. Keep hands in sight and clear of all moving 

parts and cutting surfaces. 

18. All visitors should be kept at a safe distance 

from the work area. Make your workshop 
completely safe by using padlocks, master 
switches, or by removing starter keys. 

19. Know the tool you are using; its application, 

limitations, and potential hazards. 

3.3

  General Electrical Cautions 

This machine should be grounded in accordance with 
the National Electrical Code and local codes and 
ordinances. The work should be done by a qualified 
electrician. The machine should be grounded to 
protect the user from electrical shock. 

WARNING:

 Do not connect the sander to a 240 volt 

power source. The sander motor requires 120 volts 
alternating current. 

Wire Sizes 

CAUTION:

 For circuits which are far away from the 

electrical service box, the wire size must be increased 
in order to deliver ample voltage to the motor. To 
minimize power losses and to prevent motor 
overheating and burnout, the use of wire sizes for 
branch circuits or electrical extension cords according 
to the following table is recommended: 

Conductor length 

AWG number 

(American Wire Gauge) 

 120 

volt 

lines 

0-50 feet 

No. 14 

50-100 feet 

No. 12 

Over 100 feet 

No. 8 

Table 1 

3.4

  Safety Instructions for the Belt/ 

Disc Sander 

WARNING:

  Do not operate your machine until it is 

completely assembled and installed according to 
the instructions. 

WARNING:

 Some dust created by power sanding, 

sawing, grinding, drilling and other construction 
activities contain chemicals known to cause 
cancer, birth defects or other reproductive harm. 
Some examples of these chemicals are: 

 

Lead from lead based paint. 

 

Crystalline silica from bricks, cement and other 
masonry products. 

 

Arsenic and chromium from chemically treated 
lumber. 

Your risk of exposure varies, depending on how 
often you do this type of work. To reduce your 
exposure to these chemicals, work in a well-
ventilated area and work with approved safety 
equipment, such as face or dust masks that are 
specifically designed to filter out microscopic 
particles. 

WARNING:

  This machine can be used for 

processing wood or metal products. However, 
combining wood dust and metal filings can create a 
fire hazard. Make sure that the dust collector is free 
of wood dust deposits before processing metal 
products. 

1.  If you are not thoroughly familiar with the 

operation of belt and disc sanders, obtain 
advice from your supervisor, instructor or other 
qualified person. 

2.  If there is a tendency for the machine to tip 

over or move during operation such as when 
sanding long or heavy boards, the machine 
must be securely fastened to a supporting 
surface. 

3.  Make sure the sanding belt is running in the 

proper direction. The sanding belt must travel 
downward when viewed from the front of the 
machine. 

4.  Make sure the sanding belt is tracking 

correctly in order that it does not run off the 
pulleys. 

5.  Make sure the sanding belt or disc is not torn 

or loose. 

6.  Hold the work firmly when sanding. 

7.  Always hold the work firmly on the table when 

sanding on the belt or disc. The only exception 
is curved work performed on the top wheel of 
the belt. 

8.  Always sand on the downward side of the disc 

when using the disc portion of the machine, so 
that the work is held securely on the table. 
Sanding on the upward side of the disc could 
cause the workpiece to fly up which could be 
hazardous. 

9.  Always maintain a minimum clearance of 1/16-

inch or less between the table and the sanding 
belt or disc. 

10.  Never wear gloves or hold the work with a rag 

when sanding. 

11.  Sand with the grain of the wood. 

12. Do not sand pieces of material that are too 

small to be safely supported. 

Summary of Contents for J-4002

Page 1: ...ns and Parts Manual Belt and Disc Sander 1x42 belt 8 disc Model J 4002 JET 427 New Sanford Road Part No M 577003 LaVergne Tennessee 37086 Revision B 04 2015 Ph 800 274 6848 ECR TW0134 www jettools com...

Page 2: ...as Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website Mo...

Page 3: ...ting surface 8 8 2 Dust chutes 8 9 0 Electrical connections 8 9 1 Grounding instructions 8 10 0 Adjustments 9 10 1 Sanding belt tracking 9 10 2 Platen 9 10 3 Belt table adjustments 9 10 4 Disc table a...

Page 4: ...nings 1 Always wear protective eye wear when operating machinery Eye wear shall be impact resistant protective safety glasses with side shields which comply with ANSI Z87 1 specifications Use of eye w...

Page 5: ...int Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To...

Page 6: ...ual This manual is provided by JET covering the safe operation and maintenance procedures for the J 4002 Belt Disc Sander This manual contains instructions on installation safety precautions general o...

Page 7: ...ce 2 The sanding disc table is secured with two cap screws and nuts A hex wrench is required to tighten the screws 3 Set table on rounded pockets in support casting see Figure 1 Install nuts in channe...

Page 8: ...e the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly i...

Page 9: ...n be tilted or moved in or out to accommodate the operation being performed Loosen locking handle to change position of table Move table to desired position and tighten locking handle NOTE The locking...

Page 10: ...6 inch gap between table and disc This can be accomplished by moving sanding disc in or out on motor shaft see Figure 16 Use T handle type hex wrench Put the wrench through the hole in top of disc gua...

Page 11: ...2 Install disc plate on shaft Position disc so that the face of disc with the attached abrasive protrudes slightly more than the edge of upper disc guard Figure 22 Disc installation 9 Tighten setscrew...

Page 12: ...serting switch tab Figure 9 Switch locking tab 12 0 Typical operations The following are just some of the many operations that can be performed with your JET Sander Sharpening a wood chisel on the san...

Page 13: ...he sanding belt see Figure 28 NOTE Most polishing operations are performed with the platen removed Figure 28 Polishing using a felt belt Sanding in tight areas with the sanding belt see Figure 29 Figu...

Page 14: ...ble when you call will allow us to serve you quickly and accurately 13 1 1 J 4002 Belt Parts Exploded View 13 1 2 J 4002 Belt Parts Parts List Index No Part No Description Size Qty 1 5640031 Hex Socke...

Page 15: ...g 6202ZZ 1 33 5640371 Idler 1 34 5640491 Retaining Ring 1 35 TS 1523011 Hex Socket Set Screw M6x6 1 36 5640521 Drive Wheel 1 37 5640101 Sanding Belt 50 Grit 5640111 Sanding Belt 80 Grit 5640121 Sandin...

Page 16: ...16 13 2 1 J 4002 Disc Parts Exploded View...

Page 17: ...anding Disc 120 Grit 100 5640871 Disc Plate 1 101 TS 1523011 Socket Set Screw M6x6 1 102 5640881 Screw 1 103 5640561 Rotation Label 1 106 5640921 Pulley Cover Belt Disc 1 107 5640931 V Belt 1 5640941...

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Page 20: ...20 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jetttools com...

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