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6

13. 

Avoid awkward hand positions where a 
sudden slip could cause a hand to move into 
the sanding belt or disc. 

14. When sanding a large workpiece, provide 

additional support at table height. 

15. Never force the work. Slowing or stalling the 

motor will cause overheating. 

16. When sanding metal, never use a steady 

stream of water on the work piece. Dip the 
workpiece in water to cool it. 

17. Do not sand or polish magnesium. It could 

catch fire. 

18.  Always remove scrap pieces and other objects 

from the belt and disc tables before turning on 
the machine. 

19.  Never perform layout, assembly or set-up work 

on the tables while the sander is operating. 

20.  Always turn the machine OFF and disconnect 

the cord from the power source before 
installing or removing accessories. 

21.  Never leave the machine work area when the 

power is ON or before the machine has come 
to a complete stop. 

Familiarize yourself with the following safety notices used in this manual: 

 This means that if precautions are not heeded, it may result in minor injury and/or possible 

machine damage. 
 

 This means that if precautions are not heeded, it may result in serious injury or possibly even 

death. 

4.0

  About this manual 

This manual is provided by JET covering the safe operation and maintenance procedures for the J-4002 
Belt/Disc Sander. This manual contains instructions on installation, safety precautions, general operating 
procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed 
to provide consistent, long-term operation if used in accordance with the instructions as set forth in this 
document.  

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our 
web site: www.jettools.com. 

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it. 

  Read and understand the entire contents of this manual before attempting assembly 

or operation!  Failure to comply may cause serious injury! 

 

5.0

  Specifications  

 

 

Model number .............................................................................................................................................. J-4002 
Stock number .............................................................................................................................................. 577003 
Disc speed ............................................................................................................................................ 1,725  RPM 
Disc diameter ................................................................................................................................................... 8 in. 
Belt size  ............................................................................................................................................ 1 W x 42 L in. 
Belt speed ........................................................................................................................................... 3,000  SFPM 
Disc table size .......................................................................................................................................... 4 x 10 in. 
Table slots ..................................................................................................................................................... 5/8 in. 
Disc table tilt .......................................................................................................................................... 45 deg. out 
Motor ..................................................................................... 1/3HP (0.25kW) 115VAC 1PH 60Hz 1725 RPM, 6A 
Overall dimensions .................................................................................................................. 21L  x  22W x 14H in. 
Net weight ....................................................................................................................................................... 62 lb 

 

 

The specifications in this manual were current at time of publication, but because of our policy of continuous 
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring 
obligations.

 

Summary of Contents for J-4002

Page 1: ...ns and Parts Manual Belt and Disc Sander 1x42 belt 8 disc Model J 4002 JET 427 New Sanford Road Part No M 577003 LaVergne Tennessee 37086 Revision B 04 2015 Ph 800 274 6848 ECR TW0134 www jettools com...

Page 2: ...as Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website Mo...

Page 3: ...ting surface 8 8 2 Dust chutes 8 9 0 Electrical connections 8 9 1 Grounding instructions 8 10 0 Adjustments 9 10 1 Sanding belt tracking 9 10 2 Platen 9 10 3 Belt table adjustments 9 10 4 Disc table a...

Page 4: ...nings 1 Always wear protective eye wear when operating machinery Eye wear shall be impact resistant protective safety glasses with side shields which comply with ANSI Z87 1 specifications Use of eye w...

Page 5: ...int Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To...

Page 6: ...ual This manual is provided by JET covering the safe operation and maintenance procedures for the J 4002 Belt Disc Sander This manual contains instructions on installation safety precautions general o...

Page 7: ...ce 2 The sanding disc table is secured with two cap screws and nuts A hex wrench is required to tighten the screws 3 Set table on rounded pockets in support casting see Figure 1 Install nuts in channe...

Page 8: ...e the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly i...

Page 9: ...n be tilted or moved in or out to accommodate the operation being performed Loosen locking handle to change position of table Move table to desired position and tighten locking handle NOTE The locking...

Page 10: ...6 inch gap between table and disc This can be accomplished by moving sanding disc in or out on motor shaft see Figure 16 Use T handle type hex wrench Put the wrench through the hole in top of disc gua...

Page 11: ...2 Install disc plate on shaft Position disc so that the face of disc with the attached abrasive protrudes slightly more than the edge of upper disc guard Figure 22 Disc installation 9 Tighten setscrew...

Page 12: ...serting switch tab Figure 9 Switch locking tab 12 0 Typical operations The following are just some of the many operations that can be performed with your JET Sander Sharpening a wood chisel on the san...

Page 13: ...he sanding belt see Figure 28 NOTE Most polishing operations are performed with the platen removed Figure 28 Polishing using a felt belt Sanding in tight areas with the sanding belt see Figure 29 Figu...

Page 14: ...ble when you call will allow us to serve you quickly and accurately 13 1 1 J 4002 Belt Parts Exploded View 13 1 2 J 4002 Belt Parts Parts List Index No Part No Description Size Qty 1 5640031 Hex Socke...

Page 15: ...g 6202ZZ 1 33 5640371 Idler 1 34 5640491 Retaining Ring 1 35 TS 1523011 Hex Socket Set Screw M6x6 1 36 5640521 Drive Wheel 1 37 5640101 Sanding Belt 50 Grit 5640111 Sanding Belt 80 Grit 5640121 Sandin...

Page 16: ...16 13 2 1 J 4002 Disc Parts Exploded View...

Page 17: ...anding Disc 120 Grit 100 5640871 Disc Plate 1 101 TS 1523011 Socket Set Screw M6x6 1 102 5640881 Screw 1 103 5640561 Rotation Label 1 106 5640921 Pulley Cover Belt Disc 1 107 5640931 V Belt 1 5640941...

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Page 20: ...20 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jetttools com...

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