Jet J-8203K, Operating Instructions And Parts Manual

Page 1: ...anford Road LaVergne Tennessee 30786 Part No M 414500 Ph 800 274 6848 Revision A1 03 09 www wmhtoolgroup com Copyright 2009 WMH Tool Group Inc Operating Instructions and Parts Manual 14 Inch Vertical...

Page 2: ...In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAWAPPLIES This warranty gives you specific legal rights you m...

Page 3: ...3 Table of Contents Cover Page 1 General Specifications 4 Warnings and Safety 5 Set up and Operation 8 Operating Instructions 13 Maintenance 17 Troubleshooting 19 Replacement Parts 22 Wiring Diagram...

Page 4: ...in under guide 12 in under guide 12 in under guide 12 in under guide Blade to frame 13 5 in 13 5 in 13 5 in 13 5 in Motor Rating 1 HP 1 Ph 1 HP 3 Ph 1 HP 1 Ph 1 HP 3 Ph Voltage 115 vac 220 440 vac 11...

Page 5: ...rs should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 7 DON T FORCE TOOL It will do the job better and safer at the rate fo...

Page 6: ...VE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop 22 DO NOT REMOVE JAMMED CUTOFF PIECES until the blade has stopped 23 MAINTAIN PROPER ADJUSTMENT of blade te...

Page 7: ...ed on the saw 7 Remove loose items and unnecessary workpieces from area before starting machine 8 Bring adjustable saw guides and guards as close Safety Instructions on Sawing Systems as possible to t...

Page 8: ...w Head Clutch Knob Gearbox Variable Speed Control Pivoting Motor Mounting Plate Motor Pulley Drive Motor Oil Level Gauge Setup and Operation Set up The band saw is shipped with the saw frame separated...

Page 9: ...lied with a standard 115 volt plug and power cord which can be plugged into any suitable branch circuit When the saw is equipped with a 3 phase motor there will be no plug on the 4 wire cable to the s...

Page 10: ...rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A The tool has a grounding plug that looks like the plug illustra...

Page 11: ...11 For 115 230V For 115 only...

Page 12: ...washer through the upper frame and riser into the lower frame 11 Put a washer and nut on the bolt and tighten securely 12 Attach the bracket hooks to the top and bottom of the blade guard using self t...

Page 13: ...ended speeds should be decreased 30 to 50 when using carbon steel blades The chart provides speeds that are based on cutting a 4 inch thick work piece using a bi metal blade without cutting fluid The...

Page 14: ...the angle of the table relative to the saw blade The table is mounted on trunnions that allow adjustment downward 45 degrees and upward 10 degrees Loosen the two trunnion lock knobs slightly to adjus...

Page 15: ...sing the miter gauge the miter slot may not be parallel 1 Put a straight edge against the blade Make sure to position the blade so tooth offset does not affect the straight edge Variable Speed Control...

Page 16: ...nd possibly result in belt failure Figure 10 Clutch to Pulley Speed Settings 5 Release the weight of motor so the motor pivots downward The weight of the motor is provide adequate belt tension 6 Plug...

Page 17: ...nob and handle Using the Dust Control Chute On the lower side of the table below the cutting position of the blade is a plastic tube which can be attached to a shop vacuum or to a shop dust control sy...

Page 18: ...wheel Do this while turning the upper wheel by hand and adjusting until the blade stays centered on the wheel 16 Tighten the tilt mechanism locking wing nut 17 Using the micro adjusting knob move the...

Page 19: ...blade and return the saw to service by following the steps in Changing Saw Blades 7 Plug the electrical cord into the power source or close the circuit breaker on the branch circuit Draining and refil...

Page 20: ...amage or lubricant leakage Check for excessive wear Item Saw blade Whenever sawing Use a different blade or dress the weld with a grinder Be sure you are using the correct blade tension Check drive wh...

Page 21: ...ed too high for feed pressure 2 Blade is too coarse Suggested remedy 1 Clamp work securely 2 Refer to Figure 6 or check Machinist s Handbook for speed feed appropriate for the material being cut 3 Che...

Page 22: ...de speed 3 Clamp workpiece securely 4a Use blade with a coarse tooth pitch reduce feed pressure 4b Brush blade to remove chips 1 Reduce tension on blade 2 Reduce tension on drive belt 3 Use blade with...

Page 23: ...460V 3Ph 1 9 5784421 Motor Cord 1Ph 1 5784431 Motor Cord 3Ph 1 10 5513842 Strain Relief 2 11 5784281 Strain Relief Plate 1 12 J 5513845 Pulley Cover 1 13 5513846 Knob 1 15 TS 1523011 Set Screw M6x6 2...

Page 24: ...r Cord 3Ph 1 10 5513842 Strain Relief 2 11 5784281 Strain Relief Plate 1 12 J 5784685 Doorframe 1 13 J 5784686 Cover 1 14 5784687 Knob M5x12 2 15 5784688 Motor VS Pulley 1 16 5784689 Locate Plate 1 17...

Page 25: ...25 Exploded View Saw Head Models J 8201K J 8203K J 8201VS and J 8203VS...

Page 26: ...22 Saw Blade for Metal Cutting 92 1 2 x 14T in 1 5782732 Saw Blade for Wood Cutting 92 1 2 x 6T in 1 26 J 5783111 Lower Wheel Guard 1 27 5783121 Dust Chute 1 28 5783081 Hinge Lower 1 30 5783351 Guide...

Page 27: ...783271 Set Screw M10x10 1 86 5782851 Self Tapping Screw M3 5x12 2 87 5782941 Self Tapping Screw M4x8 2 88 5783431 Flat Washer M6 2 89 5783431 Flat Washer M6 1 90 5783231 Flat Washer M8 8 91 5783151 Fl...

Page 28: ...7 5783721 Handle 2 118 5783681 Setting Bushing 2 119 5783771 Spacer 2 121 5783751 Flange Nut M8 2 122 5783661 Flat Head Socket Screw M6x15 2 123 5783691 Set Screw M5x5 4 124 5783761 Wave Washer 8x13 2...

Page 29: ...29 Exploded View Gearbox Models J 8201 and J 8203...

Page 30: ...23 5783881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover 1 25 5784181 Gear Box Pulley 1 26 5784221 V Belt A34 1 27 5784211 V Belt A51 1 31 9100441 Ball Bearing 6200LLU 3 32 5783851 Ball Bearing 6203LLU...

Page 31: ...31 Exploded View Gearbox Models J 8201VS and J 8203VS...

Page 32: ...ar I 1 23 5783881 Oil Seal 17x40x7 1 24 5784151 Bearing Cover I 1 25 5513814 Non Step Speed Changer Set 1 26 5513815 Synchronous Belt V Type 17x890L 1 27 5513816 V Belt A51 1 31 9100441 Ball Bearing 6...

Page 33: ...8x8 1 2 1 4 5784561 Flat Washer 5 16 1 5 5784571 Hex Nut 5 8 1 6 5784581 Guide Post 1 7 5784591 Upper Wheel Blade Guard 1 8 5784611 Extender Blade Guard 1 9 5784621 Carriage Bolt M8x16l 1 10 5784631 F...

Page 34: ...3 16 x 14 1 12 8201 12 Fence 1 13 JWBS18 439 Flat Washer 5 16 4 14 TS 0720081 Lock Washer 5 16 4 15 TS 0081031 Hex Cap Bolt 5 16 x 3 4 4 16 JWBS14 F16 Knob 1 17 JWBS18 444 Sliding Pad 1 18 TS 0561011...

Page 35: ...GREEN GROUND GREEN BLACK WHITE GREEN BLACK WHITE START STOP 300MFD 125VAC 20 fd 250VAC CAPACITOR 230V U2 WHITE RED GREEN GROUND GREEN GREEN BLACK WHITE START STOP 230V 460V BLACK V2 W2 W5 W1 V1 V5 U5...

Page 36: ...WMH TOOL GROUP Inc 427 New Sanford Road LaVergne Tennessee 30786 Ph 800 274 6848 www wmhtoolgroup com...