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10 

JAT-500 HVLP Spray Gun 

 

Troubleshooting JAT-500 Spray Gun

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

 

Correct normal pattern. 

No correction necessary. 

 

Dirty or damaged air cap. 
Dirty or damaged fluid tip. 

Rotate air cap 180-degrees: 
If pattern is following air cap, 
problem is in air cap. Clean and 
inspect. If pattern does not correct, 
replacement is necessary. 
If pattern is NOT following air cap, 
problem is with fluid tip. Clean and 
inspect tip for dried paint, dirt or 
damage. If pattern does not 
correct, replacement is necessary. 

 

Pressure too high for material 
viscosity being sprayed. 

Reduce air pressure. 

Increase material viscosity. 

Pattern may also be corrected by 
narrowing fan size with spray width 
adjuster control knob. 

 

Dirty or distorted air horn holes. 

Rotate air cap 180-degrees: 
If pattern is following air cap, 
problem is in air cap. Clean and 
inspect the horn holes. If horn 
holes are distorted, replacement is 
necessary. 

One of the air horn holes 
completely obstructed. 

 

Air getting into paint stream. 
 
 

Check and tighten fluid needle 
packing nut. 

Tighten fluid nozzle. 

Check fluid nozzle seat for 
damage. 

Check for poor gun-to-cup seating. 

Check that cup is correctly 
fastened on gun. 

Material bubbles or “boils” 
in cup. 

Excess air blowing back into cup. 

Tighten fluid nozzle. 

Check fluid nozzle seat. 

Check for damaged fluid seat on 
nozzle or seat on gun head. 

Summary of Contents for JAT-500

Page 1: ...Pneumatic HVLP Spray Gun 505500 JAT 500 Operation Parts Manual M 505500 Edition 2 10 2015 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2015 JET...

Page 2: ...ded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET w...

Page 3: ...romium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work wi...

Page 4: ...particles caught in the air stream Exercise proper caution 30 Use only recommended accessories improper accessories may be hazardous 31 Maintain tools with care Keep air tool clean and oiled for best...

Page 5: ...his document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As wi...

Page 6: ...y material Die casting Fluid tip and needle material Stainless steel Net weight gun body 1 01 lb 0 46 kg Net weight accessories 0 59 lb 0 27 kg Shipping weight 2 05 lb 0 93 kg 1 The specified values a...

Page 7: ...y Retighten air cap Horizontal horns as shown in Figure 1 will produce vertical pattern for side to side motion Vertical horns produce horizontal pattern used for top to bottom motion 5 Squeezing trig...

Page 8: ...n 4 Use solvent and the provided brush to remove any deposits around fluid nozzle 5 For more detailed cleaning use provided spanner to remove fluid control knob fluid nozzle and needle in that order C...

Page 9: ...r intake with a replaceable air filter that can be easily cleaned Use safety shut off valves so air flow can be stopped quickly in case of a line break When using multiple hoses air hoses should be la...

Page 10: ...acement is necessary Pressure too high for material viscosity being sprayed Reduce air pressure Increase material viscosity Pattern may also be corrected by narrowing fan size with spray width adjuste...

Page 11: ...icular to work surface Spray nozzle applications Below are general applications for accessory nozzles available for this spray gun This is only a general guide consult the fluid material manufacturer...

Page 12: ...12 JAT 500 HVLP Spray Gun 505500 JAT 500 HVLP Spray Gun exploded view...

Page 13: ...ssembly 1 18 JAT500 18 Fan control knob 1 19 JAT500 19 Screw M4x8 1 20 JAT500 20 Air inlet 1 4in PS 1 21 JAT500 21 Air regulator assembly 1 22 JAT500 22 Pivot pin 1 23 JAT500 23 Pin with hole 1 24 JAT...

Page 14: ...14 JAT 500 HVLP Spray Gun This page intentionally left blank...

Page 15: ...JET 15 This page intentionally left blank...

Page 16: ...16 JAT 500 HVLP Spray Gun 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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