Jet JCT-1600, Operations & Parts Manual

Page 1: ...50601 JCT 1601 550602 JCT 1602 550603 JCT 1603 550604 JCT 1604 550605 JCT 1605 Operation Parts Manual M 550600 Edition 2 05 2017 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2017 JET JCT 1600 JCT 1605 ...

Page 2: ...ucts Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 9 Do not operate an air tool continually at full throttle ...

Page 3: ...ombustible liquids such as kerosene diesel or jet fuel 34 Do not dispose of this tool with normal household waste Never dispose of the air tool into fire Specific warnings for Sand Rammers 35 This sand rammer is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a pneumatic sand rammer do not use until prop...

Page 4: ...g procedures maintenance procedures and parts breakdown Your tool has been designed and constructed to provide consistent long term operation if used in accordance with the instructions set forth in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As wi...

Page 5: ...n value 35 04 m s2 33 84 m s2 32 49 m s2 Noise level 1 100 4 dB A 102 9 dB A 104 7 dB A Overall length 11 14 1 4 in 14 1 2 18 1 2 in 19 11 16 26 in Housing material steel steel steel Net weight 3 53 lb 1 6 kg 6 5 lb 2 95 kg 13 23 lb 6 kg Shipping weight 4 5 lb 2 kg 7 5 lb 3 4 kg 15 lb 6 8 kg 1 The specified values are emission levels and are not necessarily to be seen as safe operating levels As w...

Page 6: ...2 9 16 in 2 9 16 in Average air consumption 17 CFM 24 CFM 30 CFM Air Inlet 3 8 in NPT 1 2 in NPT 1 2 in NPT Air hose minimum inside dia 3 8 in 1 2 in 1 2 in Required air pressure 90 psi 6 2 bar 90 psi 6 2 bar 90 psi 6 2 bar Vibration value 32 m s2 32 1 m s2 55 05 m s2 Noise level 1 111 8 dB A 104 8 dB A 107 4 dB A Overall length 35 1 4 38 1 2 in 41 47 64 47 5 8 in 42 1 2 49 1 4 in Housing material...

Page 7: ...g used add 4 or 5 drops of air tool oil not included into the air inlet 2 Blow out air line to remove any dirt or moisture then connect air supply to threaded inlet on top of handle F Set air pressure to 90 psi IMPORTANT A fitting for a quick connect coupling is provided However due to the vibration impact nature of the sand rammer it is recommended that a shock resistant threaded fitting be used ...

Page 8: ...nough to serve the working area Excessive hose length will cause pressure drop 2 Make sure air compressor supplies clean dry air at correct CFM for the tool 3 Set air pressure to 90 psi Excess air pressure and or unclean air will shorten the tool s life and may create a hazardous situation 4 Drain water from air compressor tank daily as well as any condensation from air lines Water in the air line...

Page 9: ...s and in line oilers on each downline that is to be used for air tools See Figure 2 Place oiler as close to air tool as possible for best lubrication Lubrication Use a light oil containing rust inhibitors such as SAE 10 Many JET air tools have integral oil reservoirs which should be kept filled when in line oilers are not used If greasing is required use a grease that is highly water resistant for...

Page 10: ... this manual Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for loose connections at air inlet o rings etc Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper size of air transmission lines hoses fittings or...

Page 11: ...ough Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from JET Some parts are shown for reference only and may not be available individually ...

Page 12: ...9 Exhaust cover 1 10 JCT1600 10 Pin 2 11 JCT1600 11 Front valve seat 1 Index Part No Description Qty 12 JCT1600 12 Main valve 1 13 JCT1600 13 Main valve case 1 14 JCT1600 14 Valve seat 1 15 JCT1600 15 Handle body 1 16 JAT124 16 Spring pin 3x22mm 1 17 F25 04 O ring 3 8x1 9mm 1 18 JCT1600 18 Throttle 1 19 F25 05 Spring 8x16mm 2 20 F25 06 Throttle valve plug 1 8in 1 21 JCT1600 21 Throttle lever 1 22 ...

Page 13: ...0 Lock nut 1 11 JCT1601 11 Front valve seat 1 12 JCT1601 12 Valve pin 3x18 8mm 2 Index Part No Description Qty 13 JCT1601 13 Valve 1 14 JCT1601 14 Valve seat 1 16 JCT1601 16 Handle body 1 17 130604022 Spring pin 4x22mm 2 18 JCT1601 18 Throttle 1 19 F25 04 O ring 3 8x1 9mm 1 20 JCT1601 20 Spring 1 21 JCT1601 21 Throttle valve plug 1 22 JCT1601 22 Throttle Lever 1 23 JCT1601 23 Lever 1 24 JCT1601 24...

Page 14: ...ut 1 11 JCT1602 11 Front valve seat 1 12 JCT1602 12 Valve pin 6x29 8mm 2 Index Part No Description Qty 13 JCT1602 13 Valve 1 14 JCT1602 14 Valve seat 1 16 JCT1602 16 Handle body 1 17 130604022 Spring pin 4x22mm 2 18 JCT1602 18 Throttle 1 19 JCT1602 19 O ring 5 7x1 75mm 1 20 JCT1602 20 Spring 1 21 JCT1602 21 O ring 18 7x1 8mm 1 22 JCT1602 22 Throttle valve plug 1 23 JCT1602 23 Throttle lever 1 24 J...

Page 15: ...T1601 12 Valve pin 3x18 8mm 2 13 JCT1601 13 Valve 1 Index Part No Description Qty 14 JCT1601 14 Valve seat 1 JCT1603 HA Handle Assembly 15 22 1 15 JCT1603 15 Throttle lever 1 16 JCT1603 16 Handle body 1 17 130604022 Spring pin 4x22mm 2 18 JCT1603 18 Throttle 1 19 JCT1603 19 O ring 3 7x1 7mm 1 20 JCT1603 20 Spring 1 21 JAT310 02 O ring P9 NBR 8 8x1 9mm 1 22 JCT1603 22 Throttle valve plug 1 23 JCT16...

Page 16: ...JCT1602 12 Valve pin 6x29 8mm 2 13 JCT1602 13 Valve 1 14 JCT1602 14 Valve seat 1 Index Part No Description Qty JCT1604 HA Handle assembly 15 22 1 15 JCT1604 15 Throttle lever 1 16 JCT1604 16 Handle body 1 16A JCT1604 16A Lever catch 1 17 JCT1604 17 Spring pin 4x5mm 1 18 JCT1604 18 Throttle 1 19 JCT1602 19 O ring 5 7x1 75mm 1 20 JCT1604 20 Spring 1 21 JCT1602 21 O ring 18 7x1 8mm 1 22 JCT1604 22 Th...

Page 17: ...lve pin 6x29 8mm 2 13 JCT1605 13 Valve 1 14 JCT1605 14 Valve seat 1 Index Part No Description Qty JCT1604 HA Handle assembly 15 22 1 15 JCT1604 15 Throttle lever 1 16 JCT1604 16 Handle body 1 16A JCT1604 16A Lever catch 1 17 JCT1604 17 Spring pin 4x5mm 1 18 JCT1604 18 Throttle 1 19 JCT1602 19 O ring 5 7x1 75mm 1 20 JCT1604 20 Spring 1 21 JCT1602 21 O ring 18 7x1 8mm 1 22 JCT1604 22 Throttle valve ...

Page 18: ...with any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How S...

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Page 20: ...20 JCT 1600 series Sand Rammers 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...