3
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
tool damage.
This means that if precautions are not heeded, it may result in serious or even fatal injury.
2.0
Table of Contents
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of Contents ........................................................................................................................................... 3
3.0 Introduction .................................................................................................................................................... 4
4.0 Specifications (JLP-025A, -050A) .................................................................................................................. 5
5.0 Specifications (JLP-075A, -150A, -300A, -600A) ........................................................................................... 6
6.0 Unpacking ...................................................................................................................................................... 7
6.1 Contents of the carton ................................................................................................................................ 7
7.0 Installation ...................................................................................................................................................... 7
8.0 Initial inspection .............................................................................................................................................. 7
8.1 Inspecting the chain ................................................................................................................................... 7
8.2 Inspecting hooks ........................................................................................................................................ 7
8.3 Other inspections ....................................................................................................................................... 8
9.0 Operation ....................................................................................................................................................... 8
10.0 Precautions .................................................................................................................................................. 9
11.0 Point hooks ................................................................................................................................................ 10
12.0 Inspection and maintenance ...................................................................................................................... 10
13.0 Wear limits ................................................................................................................................................. 11
13.1 Load chain wear limits ............................................................................................................................ 11
13.2 Hook wear limits (top and bottom) .......................................................................................................... 11
13.3 Brake disc wear limits ............................................................................................................................. 12
14.0 Timing marks for gear replacement ........................................................................................................... 12
15.0 Replacement parts ..................................................................................................................................... 13
15.1.1 JLP-025A through JLP-050A – Exploded View ................................................................................... 13
15.1.2 JLP-025A – Parts List .......................................................................................................................... 14
15.1.3 JLP-050A – Parts List .......................................................................................................................... 16
15.2.1 JLP-075A through JLP-600A – Exploded View ................................................................................... 18
15.2.2 JLP-075A – Parts List .......................................................................................................................... 19
15.2.3 JLP-150A – Parts List .......................................................................................................................... 21
15.2.4 JLP-300A – Parts List .......................................................................................................................... 23
15.2.5 JLP-600A – Parts List .......................................................................................................................... 25
16.0 Warranty and Service ................................................................................................................................. 27