Jet JML-1014, Operating Instructions And Parts Manual

Page 1: ...ructions and Parts Manual Mini Lathe Models JML 1014I and JWL 1220 WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 708376 Ph 800 274 6848 Revision A 9 06 www wmhtoolgroup com Copyright WMH Tool Group ...

Page 2: ...ostage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at...

Page 3: ...ck Movement 9 On Off Switch 9 Work Lamp JWL 1220 only 9 Adjusting the Tool Rest 10 Changing Spindle Speeds 10 Belt Replacement 11 Removing and Installing Live Center 11 Index Pin 12 Maintenance 12 Replacement Parts 12 JML 1014I Mini Lathe 13 Parts List for JML 1014I Mini Lathe 14 JWL 1220 Lathe 16 Parts List for JWL 1220 Lathe 17 Electrical Connections for JWL 1220 19 ...

Page 4: ...sion cord be sure to use one heavy enough to carry the current you product will draw An undersize cord will cause a drop in the line voltage resulting in loss of power and overheating For runs up to 25 feet use an 18 AWG or larger gauge cord For runs up to 50 feet use a 16 AWG or larger gauge cord For runs up to 100 feet use a 14 AWG or larger gauge cord For runs up to 150 feet use a 12 AWG or lar...

Page 5: ...m from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this lathe while tired or under the influence of drugs alcohol or a...

Page 6: ...or 1 2HP 1Ph 115V only 3 4HP 1Ph 115V only Overall Dimensions LxWxH in 24 5 8 x 7 1 4 x 14 32 x 12 x 15 1 2 Net Weight lbs approx 72 100 Shipping Weight lbs approx 74 105 Optional Accessories Available 5 Piece Mini Lathe Chisel Set 709163 3 Piece Pen Turning Chisel Set 709160 Supernova Chuck Insert 709344 Stand for JML 1014I 708354 Stand for JWL 1220 708378 Bed Extension for JML 1014I 708355 Bed E...

Page 7: ...ician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately This tool is intended for use on a circuit that has an outlet that looks...

Page 8: ...cluded 1 5mm hex wrench 1 Owner s manual 1 Warranty card 1 3mm hex wrench 1 5mm hex wrench Assembly The JML 1014I is fully assembled and comes ready to use right out of the box However it is a good practice to thoroughly check the machine for loose fasteners handles etc before use The JWL 1220 requires minor assembly Install the tool caddy using the two pan head screws as shown in Figure 1 The JWL...

Page 9: ... the bed and tighten or loosen the nut D Figure 3 beneath the tailstock On Off Switch The switch shown in Figure 4 has a safety feature to prevent unauthorized use pull out the upper piece of the switch and store in a safe place The piece must be re inserted to operate the lathe Work Lamp JWL 1220 only The 20 lathe is provided with a flexible work lamp which uses a 40 watt bulb not provided Positi...

Page 10: ...rest Figure 8 as close to the workpiece as possible It should be 1 8 above the centerline of the workpiece Position the tool rest base on the bed by releasing the locking rod A Figure 8 and sliding base to the desired position Tighten locking rod to fix the position of the tool rest base Adjust the height of the tool rest by loosening the handle B Figure 8 and raising or lowering tool rest Should ...

Page 11: ... out while holding onto the spindle pulley 7 Place the new belt on the spindle pulley Place the spindle pulley back into the headstock the same way it was removed 8 Insert the spindle into the spindle pulley aligning the key 9 Thread the handwheel onto the spindle leaving a little space between the handwheel and headstock Tighten set screws G Figure 10 10 Center the spindle pulley and tighten set ...

Page 12: ...etely and perform the second flute cutting NOTE Back out the index pin completely to free the spindle before turning on the lathe Maintenance Disconnect machine from power source before performing any maintenance Blow out dust and accumulation inside the motor the housing and the bed assembly frequently If the tailstock has been used as a guide for drilling through the center of a workpiece also b...

Page 13: ...13 JML 1014I Mini Lathe ...

Page 14: ...S 1550061 Flat Washer M8 1 26 JML 26 Spring 1 27 JML 27 Hex Cap Screw M8x75 1 28 JML 28 Motor Pulley 1 29 TS 0050021 Hex Cap Screw 1 4 20x5 8 2 30 TS 0720071 Lock Washer 1 4 2 31 TS 0640081 Nylon Insert Lock Nut 5 16 18 1 32 TS 0051061 Hex Cap Screw 5 16 18x1 1 4 1 33 JML 33 Motor Bracket 1 34 JML 34W White Handle Protector 1 35 JML 35 Motor 1 2HP 1Ph 115V 1 JML 35 1 Capacitor not shown 1 JML 35 2...

Page 15: ... 1 70 JML 70 Strain Relief Bushing 2 71 TS 0560071 Hex Nut 10 2 72 JML 72 Cord Clamp 2 73 TS 081C062 Pan Head Screw 10 24x1 2 74 JML 74 Cord Protector 1 75 JML 75 Power Cord 1 79 JML 79 Safety Goggles 1 80 JML 80 Rubber Foot 4 81 JML 81 Clamp Nut 2 82 JML 82 Warning Label not shown 1 83 TS 1540031 Hex Nut M5 2 84 JML 84 Star Washer M5 2 85 TS 1533062 Pan Head Screw M5x20 2 86 TS 1523031 Socket Set...

Page 16: ...16 JWL 1220 Lathe ...

Page 17: ...S 1550061 Flat Washer M8 1 26 JML 26 Spring 1 27 JML 27 Hex Cap Screw M8x75 1 28 JML 28 Motor Pulley 1 29 TS 0050021 Hex Cap Screw 1 4 20x5 8 2 30 TS 0720071 Lock Washer 1 4 2 31 TS 0640081 Nylon Insert Lock Nut 5 16 18 1 32 TS 0051061 Hex Cap Screw 5 16 18x1 1 4 1 33 JWL1220 133 Motor Bracket 1 34 JWL1220 134 White Handle Protector 1 35 JWL1220 135 Motor 3 4HP 1Ph 115V 1 JWL1220 135C Capacitor no...

Page 18: ...lamp 4 73 TS 1532052 Pan Head Screw M4x16 4 74 JML 74 Cord Protector 1 75 JWL1220 175 Power Cord 1 79 JML 79 Safety Goggles 1 80 JML 80 Rubber Foot 4 81 JML 81 Clamp Nut 2 82 JML 82 Warning Label 1 83 TS 1540031 Hex Nut M5 2 84 JML 84 Star Washer M5 2 85 TS 1533062 Pan Head Screw M5x20 2 86 TS 1523031 Socket Set Screw M6x10 3 87 JML1014 187 C Ring STW 9 1 88 JML1014 188 Spring 1 89 JML1014 189 Ind...

Page 19: ...19 Electrical Connections for JWL 1220 ...

Page 20: ...20 WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com ...