Jet JRL-912, Operating Instructions And Parts Manual

Page 1: ...s Manual Router Lift and accessories Model JRL 912 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 737000 Ph 800 274 6848 Edition 3 03 2019 www jettools com Copyright 2017 JET 737000CK shown This pdf document is bookmarked ...

Page 2: ... turning it on 14 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after completion of maintenance 15 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended ...

Page 3: ...jury and or possible machine damage This means that if precautions are not heeded it may result in serious or possibly even fatal injury SAVE THESE INSTRUCTIONS 2 0 About this manual This manual is provided by JET covering assembly and maintenance procedures for a JET Model JRL 912 Router Lift with Table and Stand This manual contains instructions on installation safety precautions general operati...

Page 4: ...ional servicing 14 10 0 Optional accessories 15 11 0 Replacement parts 15 11 1 1 Router Lift Assembly 737000 Exploded View 16 11 1 2 Router Lift Assembly 737000 Parts List 17 11 2 1 Stand Assembly 737004 Exploded View 18 11 2 2 Stand Assembly 737004 Parts List 19 11 3 1 Dust Collection Box Assembly 737005 Exploded View 20 11 3 2 Dust Collection Box Assembly 737005 Parts List 21 11 4 1 Fence Assemb...

Page 5: ...und body only Minimum 3 1 4 Ø with collar Maximum 4 1 4 Ø Dimensions Router Lift plate 9 25 x 11 75 in 235 x 299 mm Insert provided 1 1 2 in I D Table 24 x 32 in 610 x 813 mm Fence dust port 2 1 2 in 63 5 mm O D Fence body length 32 in 813 mm Sub Fence length Two at 16 in 406 mm Dust collection box dust port 4 in 101 6 mm O D Complete kit fully assembled LxWxH 40 x 32 x 42 in 1016 x 813 x 1067 mm ...

Page 6: ...t Collection Box Assembly 1 Front panel with door 1 Left panel 1 Right panel 1 Rear panel 1 Bottom panel 1 Dust port 1 Dust hose with clamps 6 Hex cap screws M6x12 6 Flat washers M6 6 Lock washers M6 3 Pan hd machine screws M4x10 26 Pan hd machine screws M4x6 Box 4 Stand Assembly 4 Leg tubes 4 Support bars 2 long 2 short 4 Lower braces 2 long 2 short 1 Miter gauge assembly 1 Switch assembly 1 Swiv...

Page 7: ...7 OR Figure 5 1b Box 1 MDF Table Figure 5 2 Box 2 Router Lift Assembly Figure 5 3 Box 3 Dust Collection Box Figure 5 4 Box 4 Stand Assembly Figure 5 5 Box 5 Fence Assembly ...

Page 8: ...Position JET logo toward front of stand 2 Install levelers 19 These can be adjusted for height at any time to make the stand level and accommodate use of the wheels and swivel caster Tighten leveler hex nut against stand 3 Install wheels 12 with brackets and swivel caster 14 with its bracket 4 Mount power switch with bracket 10 and storage hook assembly 42 to legs Figure 5 6 2 2 3 3 4 4 7 5 6 8 14...

Page 9: ...ide down Use mat or cardboard underneath to prevent scratching table surface 4 Install dust collection box to bottom of table Cast iron table Use six hex cap screws lock washers and flat washers into threaded holes MDF table Use Phillips pan head wood screws into pilot holes 5 6 Mounting table to stand 1 Mount table to stand and secure with fasteners Cast iron table Use socket head cap screws lock...

Page 10: ...ten screws on bases 18 3 Carefully align zero mark on scale with inscribed line at edge of table see Figure 5 9 This is best done using a steel straight edge or carefully jointed piece of wood laid across entire width of table and along the inscribed lines Tighten knob to fix scale position Repeat for other side 4 Slide hex nut 7 into rail channel 13 and mount fence 1 using handles 2 and washers 5...

Page 11: ...3 1 4 diameter to maximum 4 1 4 diameter Router must be disconnected from power when installing 1 Lower router lift with crank handle see Figure 7 30 so that router spindle will not protrude through insert when being installed 2 Remove router lift and place upside down on a table 3 Slide router not provided as far as it will go into router lift collar If router body diameter is too small install o...

Page 12: ...or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately Grounded cord connected tools intended f...

Page 13: ...etting of miter gauge angle by placing an angle measuring device against miter gauge fence and T slot The narrow table T slot will accommodate additional routing accessories 7 3 Router elevation Insert pin wrench and turn to lock or unlock insert To raise or lower router insert crank handle into hole and turn To secure router height use crank handle in Lock hole Figure 7 3 8 0 Operations Before us...

Page 14: ...oth sub fences are set in a straight line as shown in Figure 8 3 Figure 8 3 9 When the operation removes the entire edge of the work for example in jointing or making a full bead the shaped edge will not be supported by the outfeed sub fence when both fences are in line In this case place a shim behind the outfeed sub fence that is equal thickness to the depth of cut To determine size of shim posi...

Page 15: ...lowing pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from JET Some parts are shown for reference o...

Page 16: ...16 11 1 1 Router Lift Assembly 737000 Exploded View ...

Page 17: ...TS 1512021 Socket Head Flat Screw M4 0 7 12 4 26 5FK B05 Key Double Rd Hd 4 4 12mm 5 27 BB 6804ZZ Ball Bearing 6804ZZ 5 28 JRL912 128 Crank Handle Sleeve 1 29 BB 6900ZZ Ball Bearing 6900ZZ 6 30 F010966 Socket Head Flat Screw BO M6 1 0 30 2 31 JRL912 131 Chain 1 32 F006040 C Retaining Ring Ext 10mm 4 33 TS 1541021 Nylon Lock Hex Nut M6 1 0 4 34 JRL912 134 Pin Wrench 1 35 JRL912 135 Anti Backlash Pi...

Page 18: ...18 11 2 1 Stand Assembly 737004 Exploded View ...

Page 19: ... Machine Screw M4 0 7 20 2 30 TS 2311061 Hex Nut Full M6 1 0 1 31 TS 0640091 Nylon Lock Hex Nut 3 8 16 1 32 TS 1550071 Flat Washer M10 1 34 SBR30M 53 Hex Cap Screw M8 90 2 35 5AD D04A Phillips Pan Hd Machine Screw M5 0 8 8 6 36 JRL912 236 Support Plate 1 37 JRL912 237 Phillips Pan Hd Machine Screw M5 0 8 45 4 38 JRL912 238 Tool Bracket 1 39 TS 1550061 Flat Washer M8 2 40 TS 1550031 Flat Washer M5 ...

Page 20: ...20 11 3 1 Dust Collection Box Assembly 737005 Exploded View 5N 14N 3 3 2N 8 4 12 11 12 10 7 13 4 19 20 20 4 3 3 3 15 16 17 1N 6N 9N 18 3 3 ...

Page 21: ...inuous Hinge 1 6N JRL912 306N Left Panel 1 7 JRL912 307 Rear Panel 1 8 JRL912 308 Power Cord Clamp 2pcs 2 9N JRL912 309N Bottom Panel 1 10 JRL912 310 Adjustable Vent Base 1 11 JRL912 311 Adjustable Vent Plate 1 12 JRL912 312 Rivet M32 5 13 JRL912 313 Dust Hose M63 80cm 1 14N JRL912 314N Door Panel 1 15 TS 1482021 Hex Cap Screw M6 1 0 12 6 16 TS 2361061 Lock Washer M6 6 17 TS 1550041 Flat Washer M6...

Page 22: ...2 11 4 1 Fence Assembly 737001 Exploded View 9 9 25 23 26 28 10 11 4 12 13 14 15 16 18 17 19 20 22 5 6 5 6 21 21 4A 31 30 22 3 32A 8 8 12 13 18 16 17 19 15 14 1 2 4 5 6 5 6 5 6 2 4 4 5 5 7 7 32 24 27 29 ...

Page 23: ...0mm 2 16 JRL912 416 Square Nut 1 4 6 17 TS 1550041 Flat Washer M6 6 18 TS 1503031 Socket Head Cap Screw M6 1 0 12 8 19 TS 0050021 Hex Cap Screw 1 4 20x5 8 6 20 JRL912 420 Lock Knob M6 12 2 32 JRL912 432 Dust Port 1 Optional Accessories 8 JRL912 408 Shims for Sub Fence set of 2 401mm 1 21 737010 Vertical Feather Board Assembly set of 2 1 22 737011 Horizontal Feather Board Assembly set of 2 1 32A 73...

Page 24: ... TS 2311061 Hex Nut M6 1 0 10 4 TS 1503041 Socket Head Cap Screw M6 1 0x16 6 5 TS 2361061 Lock Washer M6 6 6 TS 1550041 Flat Washer M6 6 11 5 3 MDF Table Assembly 737003 Parts List Index No Part No Description Size Qty 1 JRL912 601 Router Table MDF 32 x24 1 2 JRLS 602 Phillips Flat Hd Wood Screw M7x40 10 4 JRLS 603 Pan Head Wood Screw 3 16 x 5 8 28 12 F010966 Socket Head Flat Screw BO not shown M6...

Page 25: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

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Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...