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8

Troubleshooting 

Numbers in parentheses refer to item numbers in the breakdown on page 9. 

 

Trouble Probable 

Cause 

Remedy 

Hydraulic unit does 
not lift. 

Oil level is low. 

Make sure there is no oil leakage 
from Release Screw (41), Pressure 
Adjustment Screw (43) or valve area. 
Then add oil. 

Air in pump. 

See “Cleaning the Release Valve.” 

Worn o-ring in ram cylinder. 

Replace o-ring (refer to “Seal and O-
Ring Replacement”). 

Once lifted, truck 
lowers by itself. 

Steel ball (69) has not seated in 
hydraulic unit. 

See “Cleaning the Release Valve.” 

Worn o-ring in ram cylinder. 

Replace o-ring (refer to “Seal and O-
Ring Replacement”). 

Release valve not seated properly. 

See “Cleaning the Release Valve.” 

Pallet truck loaded beyond capacity. 

Reduce load to within capacity. 

Release valve not adjusted properly. 

Adjust valve by Pressure Adjustment 
Screw (43) and Release Screw (41). 

Oil leakage from Release Screw (41) 
or Pressure Adjustment Screw (43). 

Tighten Release Screw (41). Replace 
o-rings on Release Screw (41) and/or 
Pressure Adjustment Screw (43). If 
leakage continues, contact authorized 
service center. 

Fork does not lower. 

Cam requires adjustment. 

Refer to “Up-Down Cam Adjustment.” 

Cam (15) is damaged. 

Replace cam (15). 

Damaged push rods and/or linkages. 

Replace damaged parts. (It is 
recommended that an authorized 
service center perform this work.) 

Lever does not set at 
NEUTRAL position. 

Cam requires adjustment. 

Refer to “Up-Down Cam Adjustment.” 

 

 

Replacement Parts 

Replacement parts are listed on the following pages. To order parts or reach our service department, call 
1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and 
Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from 
JET. Some parts are shown for reference only, and may not be available individually. 

   

Summary of Contents for JTX-2748

Page 1: ...d Parts Manual PTX and JTX Series Pallet Trucks Models PTX 2048 PTX 2748 and JTX 2748 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 140092 Ph 800 274 6848 Revision D1 09 2018 www jettool...

Page 2: ...ed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET we...

Page 3: ...ion 4 Specifications JTX 5 Specifications PTX 5 Unpacking 6 Assembly 6 Pallet Truck Operation 6 Maintenance 7 Seal and O Ring Replacement for Ram and Plunger Piston 7 Troubleshooting 8 Replacement Par...

Page 4: ...hemicals including lead and cadmium which are known to the State of California to cause cancer and birth defects or other reproductive harm and phthalates which are known to the State of California to...

Page 5: ...ht in 4 4 Capacity lbs 5500 5500 Turning Angle deg 210 210 Overall Fork Dimensions L x W in 48 x 20 48 x 27 Force Required to Pump at Maximum Load lbs 97 65 97 65 Force Required to Move at Maximum Loa...

Page 6: ...nto the holes of the pump bracket and handle Figure 2 Use pliers to turn the handle pin until its holes align with the spring pin holes 3 Feed the screw head through the center hole in the handle pin...

Page 7: ...ll extent Pull lever all the way up in order to lower the fork while continuing to pump the handle 2 When fork has lowered completely the valve has been flushed Repeat if necessary Maintenance Check t...

Page 8: ...ge from Release Screw 41 or Pressure Adjustment Screw 43 Tighten Release Screw 41 Replace o rings on Release Screw 41 and or Pressure Adjustment Screw 43 If leakage continues contact authorized servic...

Page 9: ...9 PTX and JTX Pallet Trucks...

Page 10: ...X2748 027A Oil Lite Bushing 20 x 22 x 15 mm 2 28 PTX2748 028 Handle Pin 20 x 100 mm 1 29 PTX2748 029 Spring Pin 5 x 40 mm 2 30 PTX2748 030 Pump Retainer Pin 8 x 100 mm 1 31 PTX2748 031A Washer 27 mm 1...

Page 11: ...ng Pin 5 x 30 mm 2 87 PTX2748 087 Push Rod for PTX 2048 2748 2 88 PTX2036 088 Crank Shaft for PTX 2048 25 x 481 mm 1 PTX2748 088 Crank Shaft for PTX 2748 25 x 646 mm 1 89 TS 0367061 Spring Pin 6 x 35...

Page 12: ...ing Pin 8 x 40 mm 1 27 PTX2748 027A Oil Lite Bushing 20 x 22 x 15 mm 2 28 PTX2748 028 Handle Pin 20 x 100 mm 1 29 PTX2748 029 Spring Pin 5 x 40 mm 2 30 PTX2748 030 Pump Retainer Pin 8 x 100 mm 1 31 PT...

Page 13: ...45 48 Spring Pin 5 x 30 mm 2 87 JTX2748 087 Push Rod 2 88 JTX2748 088 Crank Shaft 25 x 624 mm 1 89 JTX2748 089A E Ring 25 mm 2 90 JTX2748 090 Load Wheel Frame 2 92 JTX2748 092 Arm Pin 20 x 138 mm 2 94...

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Page 16: ...16 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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