background image

 10

 

Figure 6-7: abrasive trimming – 

JWDS-1836 ONLY 

 

1. Press 

fastener 

lever 

(Figure 6-8) on outboard 

(left) end of drum, and insert tapered end of 
abrasive through slit in fastener, as shown. 
Insert approximately 3-inches of abrasive strip 
into fastener. Align tapered edge of abrasive 
strip with left edge of drum.  

 

Figure 6-8 

2.  Release fastener lever to secure end of strip. 

3.  Begin wrapping abrasive around drum. The 

tapered edge of strip end should follow as close 
as possible to edge of drum. 

4.  Continue to wrap abrasive in spiral fashion by 

rotating drum with one hand and guiding strip 
with the other. See Figure 6-9.  

Successive windings of strip must 

not have any 

overlap.

 They should be flush with previous 

windings or with a slight gap between.  

 

Figure 6-9 

5.  Press inboard take-up lever (Figure 6-10) and 

insert trailing end of strip as far as it will go. If 
necessary, trim tapered end of abrasive strip. 

6.  Release inboard take-up lever to secure strip. 

All abrasive strips will stretch over time as they are 
used, and may stretch enough to allow the take-up 
lever to reach its lowest position so that it cannot 
maintain tension on the strip. If this occurs, follow 
the above procedures to reset the take-up lever. 

 

Figure 6-10 

7.0

  Electrical connections 

 All electrical connections must 

be done by a qualified electrician in compliance 
with all local codes and ordinances. Failure to 
comply may result in serious injury. 

The JWDS-1632 and JWDS-1836 Sander are rated 
at 115-volt power only. The sander comes with a 
plug designed for use on a circuit with a 

grounded 

outlet 

that looks like the one pictured in Figure 17. 

Before connecting to power source, be sure switch 
is in 

off 

position.  

It is recommended that the sander be connected to 
a dedicated 20 amp circuit with circuit breaker or 
fuse. If connected to a circuit protected by fuses, use 
time delay fuse marked “D”. 

Local codes take 

precedence over recommendations. 

7.1

  GROUNDING INSTRUCTIONS 

This machine must be grounded. In the event of a 
malfunction or breakdown, grounding provides a 
path of least resistance for electric current to reduce 
the risk of electric shock. This tool is equipped with 
an electric cord having an equipment-grounding 
conductor and a grounding plug. The plug must be 
plugged into a matching outlet that is properly 
installed and grounded in accordance with all local 
codes and ordinances. 

Do not modify the plug provided - if it will not fit the 
outlet, have the proper outlet installed by a qualified 
electrician. 

Improper connection of the equipment-grounding 
conductor can result in a risk of electric shock. The 
conductor with insulation having an outer surface 
that is green with or without yellow stripes is the 
equipment-grounding conductor.  

Summary of Contents for JWDS-1632

Page 1: ...al Drum Sander Models JWDS 1632 JWDS 1836 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 723520 Ph 800 274 6848 Edition 2 10 2016 www jettools com Copyright 2016 JET Model JWDS 1632 shown...

Page 2: ...oductive harm California Health and Safety Code Section 25249 6 12 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 13 Make certain the switch is in th...

Page 3: ...lighted Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine damage This mean...

Page 4: ...mum performance tips 15 10 0 User maintenance 16 10 1 Cleaning and lubrication 16 10 2 Drum maintenance 16 10 3 Conveyor belt replacement 16 10 4 Commutator brush inspection 17 10 5 Additional servici...

Page 5: ...100cm 66 dB at 50cm 71 dB at 100cm 75 dB at 50cm Capacities Maximum board width single pass 16 in 406 mm 18 in 457 mm Maximum board width two passes 32 in 812 mm 36 in 914 mm Maximum board thickness 3...

Page 6: ...0 x 415 x120 mm Assembled dimensions 20 x 49 15 16 x 39 5 8 in 508 x 1269 x 1007 mm Weights Net weight 156 lb 71 kg 164 lb 75 kg Shipping weight 182 lb 83 kg 190 lb 87 kg The specifications in this ma...

Page 7: ...ts should be reported to your distributor Read this instruction manual thoroughly for assembly maintenance and safety instructions 6 1 Shipping contents Box 1 see Figure 6 1 1 Sander with conveyor tab...

Page 8: ...shelf and legs 5 Insert leveling foot G into bottom hole of leg with flat washers and hex nut 6 Turn stand right side up and push down on it to settle it Tighten all flanged lock nuts on stand 7 Leve...

Page 9: ...4 Reposition straight edge to other side of table and repeat If stock being sanded is bowed warped or otherwise inconsistent be sure tables are lower than top of conveyor table If stock slips on conv...

Page 10: ...l connections must be done by a qualified electrician in compliance with all local codes and ordinances Failure to comply may result in serious injury The JWDS 1632 and JWDS 1836 Sander are rated at 1...

Page 11: ...current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows correct size to use depending on cord length and nameplate...

Page 12: ...te Adjust take up screw only 1 4 turn at a time Allow time for belt to react to adjustments before proceeding further Try to avoid over adjustments as this may affect belt tension If tension is affect...

Page 13: ...adjustment The infeed and outfeed rollers are tensioned to provide downward pressure on the workpiece to prevent slippage on the feed conveyor Tension rollers have been set by the manufacturer but sho...

Page 14: ...nd while just contacting stock Do not start drum while in contact with stock 3 Without changing drum height turn on conveyor and run the stock out from under the drum Start sanding drum and sand stock...

Page 15: ...to have the same thickness it is best to determine the thickness of the thinnest piece and process all pieces to that same thickness in one session Be aware that the sander will remove cups and crown...

Page 16: ...the conveyor belt after cleaning operations If not cleaned the conveyor belt could allow stock to slip during sanding operations NOTE Bearings are pre sealed and require no lubrication Lubricate conve...

Page 17: ...ket 10 4 Commutator brush inspection To maintain motor efficiency inspect the two carbon brushes every two months or more frequently if sander is heavily used Stalling or loss of power may be a sympto...

Page 18: ...be used if bottom slot wears out 8 Install second tracker opposite the first Use both trackers unless the second one does not fit in conveyor or unless conveyor belt is damaged 9 Turn conveyor table...

Page 19: ...ccept stains evenly This will vary by type of wood Oak for example is susceptible to burnishing because of its open pores 12 2 Cleaning abrasive strips Regularly clean the abrasive strip on the drum w...

Page 20: ...fuse or circuit breaker Loud repetitive noise or vibration coming from machine Fasteners loose Inspect fasteners and tighten where needed Motor fan is hitting cover Tighten fan or shim fan cover Machi...

Page 21: ...conveyor belt Replace conveyor belt Ripples in sanded surface A Non uniformly spaced ripples B Uniformly spaced ripples A Uneven feed rate Conveyor belt slipping see above Board slips on conveyor belt...

Page 22: ...180 Premium Ready To CutTM Abrasive Strip 180 Grit 60 9220 Premium Ready To CutTM Abrasive Strip 220 Grit The following abrasives are available only for model JWDS 1836 Abrasive strips are 3 3 8 wide...

Page 23: ...0 19 21 18 18 21 22 24 25 36 33 28 11 30 35 32 31 2 27 34 27 32 31 33 30 28 34 60 57 39 90 89 53 77 81 82 61 78 79 87 84 13 68 88 44 37 43 45 46 38 39 40 41 47 66 65 62 63 64 39 83 72 69 73 74 75 11 7...

Page 24: ...Drum Carriage 1 25 TS 1502021 Socket Head Cap Screw M5 x 0 5P x 10L 1 26 JWDS1632 126 Phillips Round Head Screw M4 x 0 7P x 25L 4 27 PM2244 129 Left Tension Roller Suspension Bracket 2 28 PM2244 130...

Page 25: ...er 1 67 JWDS1632 167 Stud 4 68 JWDS1632 168 Base 1 69 TS 1482061 Hex Cap Screw M6 x 1 0P x 30L 1 70 TS 2361081 Lock Washer M8 4 71 TS 2248162 Socket Head Button Screw M8 x 1 25 x 16L 4 72 JWDS1632 172...

Page 26: ...11 TS 1521021 Socket Head Set Screw M4 x 0 7P x 5L 2 12 JWDS1632 212 Conveyor Table 1 13 TS 1550041 Flat Washer 6 4 x 19 x 1 5T 2 14 JWDS1632 214 Table Lock Knob 2 15 LM000236 Caution Label Table Lock...

Page 27: ...Tables includes 1 8 1 JWDS1632 401 Extension Table 2 2 TS 1550061 Flat Washer 8 3 x 18 x 1 5T 12 3 TS 1504031 Socket Head Cap Screw M8 x 1 25P x 16L 4 4 JWDS1632 404 Rear Right Table Bracket 1 5 TS 1...

Page 28: ...t Rail 2 3 TS 1550061 Flat Washer 8 3 x 18 x 1 5T 4 4 TS 1504031 Socket Head Cap Screw M8 x 1 25P x 16L 4 5 JWDS1632 305 Long Rail 2 6 JWDS1632 306 Shelf 1 7 JWDS1632 307 Flange Lock Nut M8 x 1 25P 24...

Page 29: ...0 Electrical Connections for JWDS 1632 1836 GM GM LOAD2 LINE2 LOAD1 LINE1 SANDING MOTOR TO BELT MOTOR White Black Black White White Black POWER IN White Black Green Green GROUND CIRCUIT BOARD POTENTIO...

Page 30: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Page 31: ...31 This page intentionally left blank...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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