4
3.0
Table of contents
Section
Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 5
5.0 Features and Terminology ............................................................................................................................. 6
6.0 Setup and assembly ....................................................................................................................................... 7
6.1 Shipping contents ....................................................................................................................................... 7
6.2 Tools required for assembly ....................................................................................................................... 7
6.3 Assembling stand ....................................................................................................................................... 8
6.4 Mounting sander to stand ........................................................................................................................... 8
6.5 Infeed and outfeed tables (optional accessory) .......................................................................................... 9
6.6 Dust collection ............................................................................................................................................ 9
6.7 Installing abrasives ..................................................................................................................................... 9
7.0 Electrical connections .................................................................................................................................. 10
7.1 GROUNDING INSTRUCTIONS ............................................................................................................... 10
7.2 Extension cords ........................................................................................................................................ 11
8.0 Adjustments ................................................................................................................................................. 11
8.1 Drum Height Control ................................................................................................................................. 11
8.2 Depth scale .............................................................................................................................................. 11
8.3 Conveyor belt tension/tracking ................................................................................................................. 12
8.4 Inspecting drum alignment ....................................................................................................................... 12
8.5 Tension roller adjustment ......................................................................................................................... 13
9.0 Operations .................................................................................................................................................... 13
9.1 Basic Operating Procedure ...................................................................................................................... 13
9.2 Switch safety key ...................................................................................................................................... 14
9.3 Setting depth of cut .................................................................................................................................. 14
9.4 Establishing drum height .......................................................................................................................... 14
9.5 Selecting SandSmart™ feed rates ........................................................................................................... 14
9.6 Maximum performance tips ...................................................................................................................... 15
10.0 User-maintenance ...................................................................................................................................... 16
10.1 Cleaning and lubrication ......................................................................................................................... 16
10.2 Drum maintenance ................................................................................................................................. 16
10.3 Conveyor belt replacement .................................................................................................................... 16
10.4 Commutator brush inspection ................................................................................................................ 17
10.5 Additional servicing ................................................................................................................................ 17
11.0 Tracker kit .................................................................................................................................................. 18
12.0 Abrasives ................................................................................................................................................... 19
12.1 Selecting drum abrasives ....................................................................................................................... 19
12.2 Cleaning abrasive strips ......................................................................................................................... 19
12.3 Increasing abrasive life ........................................................................................................................... 19
12.4 Abrasive selection guide ........................................................................................................................ 19
13.0 Troubleshooting JWDS-series Drum Sander ............................................................................................. 20
14.0 Optional accessories .................................................................................................................................. 22
15.0 Replacement Parts ..................................................................................................................................... 22
15.1.1 JWDS-1632/-1836 Head Assembly – Exploded View ......................................................................... 23
15.1.2 JWDS-1632/-1836 Head Assembly – Parts List .................................................................................. 24
15.2.1 JWDS-1632/-1836 Conveyor Table Assembly – Exploded View ........................................................ 26
15.2.2 JWDS-1632/-1836 Conveyor Table Assembly – Parts List ................................................................. 26
15.3.1 JWDS-1632/-1836 Infeed and Outfeed Tables (OPTIONAL) – Exploded View .................................. 27
15.3.2 JWDS-1632/-1836 Infeed and Outfeed Tables (OPTIONAL) – Parts List ........................................... 27
15.4.1 JWDS-1632/-1836 Open Stand Assembly – Exploded View .............................................................. 28
15.4.2 JWDS-1632/-1836 Open Stand Assembly – Parts List ....................................................................... 28
16.0 Electrical Connections for JWDS-1632/-1836 ............................................................................................ 29
17.0 Warranty and service ................................................................................................................................. 30
