Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible tool damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
2.0
Table of Contents
1.0 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................... 2
2.0 Table of Contents ................................................................................................................................... 3
3.0 Introduction ............................................................................................................................................ 4
4.0 Specifications ......................................................................................................................................... 5
5.0 Using the Chain Hoist ............................................................................................................................ 6
5.1 Prior to Operation ............................................................................................................................... 6
5.2 Hooking the Load ............................................................................................................................... 7
5.3 Raising the Load................................................................................................................................. 7
6.0 Hand Chain – Cutting and Installing ...................................................................................................... 8
7.0 Load Chain and Bottom Hook ................................................................................................................ 9
7.1 Load Chain Inspection (all models) .................................................................................................... 9
7.2 Load Chain Removal (all models) ...................................................................................................... 9
7.3 Attaching Load Chain to Load Chain Sprocket (all models)............................................................... 9
7.4 Load Chain and Bottom Hook Installation ........................................................................................ 10
7.5 Chain Installation: 0.5- to 2-Ton Hoists ............................................................................................ 10
7.6 Chain Installation: 3- to 5-Ton Hoists ............................................................................................... 10
7.7 Chain Installation: 10- to 20-Ton Hoists ........................................................................................... 11
8.0 Overload Protection ............................................................................................................................. 11
9.0 Inspection and Maintenance ................................................................................................................ 12
10.0 Load Limits ......................................................................................................................................... 13
10.1 Load Chain ..................................................................................................................................... 13
10.2 Hooks (Top & Bottom) .................................................................................................................... 13
11.0 Troubleshooting JET
®
Manual Chain Hoists ...................................................................................... 14
12.0 Timing Marks for Gear Replacement ................................................................................................. 15
13.0 Replacement Parts ............................................................................................................................. 15
13.1.1 L-100 Chain Hoist Parts Breakdown ........................................................................................... 16
13.1.2 Parts List: L100-25 Chain Hoist (0.25 Ton) ................................................................................. 17
13.1.3 Parts List: L100-50 Chain Hoist (0.5 Ton) ................................................................................... 19
13.1.4 Parts List – L100-100 Chain Hoist (1 Ton) .................................................................................. 21
13.1.5 Parts List – L100-150 Chain Hoist (1.5 Ton) ............................................................................... 23
13.1.6 Parts List – L100-200 Chain Hoist (2 Ton) .................................................................................. 25
13.1.7 Parts List – L100-300 Chain Hoist (3.0 Ton) ............................................................................... 27
13.1.8 Parts List – L100-500 Chain Hoist (5 Ton) .................................................................................. 29
13.1.9 Parts List – L100-1000 Chain Hoist (10 Ton) .............................................................................. 31
13.1.10 Parts List – L100-1500 Chain Hoist (15 Ton) ............................................................................ 33
13.1.11 Parts List – L100-2000 Chain Hoist (20 Ton) ............................................................................ 35
14.0 Warranty and Service......................................................................................................................... 37
