Jet PT-1636JB Operating Instructions And Parts Manual Download | Manualshive

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Operating Instructions and Parts Manual

PTJ-B Series Pallet Trucks

JET

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-161003

Ph.: 800-274-6848

Edition 3 01/2021

www.jettools.com

Copyright © 2019 JET

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Summary of Contents for PT-1636JB

Page 1: ...Operating Instructions and Parts Manual PTJ B Series Pallet Trucks JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 161003 Ph 800 274 6848 Edition 3 01 2021 www jettools com Copyright 2019 JET ...

Page 2: ...e to the forks and personal injury if the rear of the pallet truck suddenly pops up Never leave a loaded pallet truck unattended in the raised position Always lower load to the floor Do not load pallet truck beyond its rated capacity Secure load before transporting To prevent accidental tipping make sure load is centered on the forks Do not move a loaded pallet truck by other than manual force Do ...

Page 3: ...s on steer and load wheels are lifetime lubricated double sealed and promote smooth quiet travel The cast iron pump features top of the stroke and overload by pass valve systems and single point valve service for easy replacement The chassis is heavy gauge steel reinforced with cross welded plates to prevent forks from bending solid steel push rods provide additional strength Paint finish is powde...

Page 4: ...x 3 3 4 in 63 x 98 mm Force Required to Move Maximum Load 120 lbs 54 5 kg Overall Height C 46 3 4 in 1187 mm Overall Length L2 51 in 1295 mm 57 in 1448 mm 63 in 1600 mm 57 in 1448 mm 63 in 1600 mm Overall Width W1 16 in 400 mm 20 1 2 in 520 mm 27 in 685 mm Net Weight 121 lbs 54 5 kg 134 lbs 60 5 kg 139 lbs 63 kg 144 lbs 65 kg 145 lbs 65 5 kg 150 lbs 67 5 kg Gross Weight 127 lbs 57 kg 141 lbs 63 kg...

Page 5: ...attach handle assembly to the frame 1 Align the holes in the handle with the holes in the pump body Tap the pivot pin through the handle and pump bodies 2 Using pliers turn the pivot pin until spring pin holes line up 3 Using a hammer tap the spring pin into the pump body and pivot pin 4 Lower the handle until the spring cap is contacted This will reduce some of the pressure on the pump retainer p...

Page 6: ...h the holes in the pump bracket 2 Using a screwdriver pry the cam up and slip the bolt head under the notch in the cam Do not adjust the nut Figure 2 3 Insert handle pins into the holes of the pump bracket and handle Align the spring pin holes in the handle pin and the pump bracket 4 Tap the handle pins into place with a hammer Figure 3 5 Using a hammer tap the spring pins into the pump bracket an...

Page 7: ...toms To clean the relief valve 1 Hold lever in raised position fork lowering position and pump handle quickly 10 to 12 times 2 Move lever to lower position and pump the handle to raise forks to fullest height 3 Repeat if necessary 7 3 Adjusting relief cam 1 Place handle lever in neutral position 2 Loosen 50 hex nut 46 for 1636JB 3 Adjust 49 45 for 1636JB socket set screw while pumping the handle 4...

Page 8: ...ttom of fill hole with hydraulic jack oil Install oil fill plug 7 4 2 Valve cartridge 1 Remove drain plug see Figure 7 1 and empty the oil into a suitable container Pump handle until all oil has drained 2 Tap out roll pin 52 51 for 1636JB 3 Remove relief cam 51 47 for 1636JB 4 Unscrew and remove valve assembly 36 16 22 for 1636JB 5 Install new valve assembly see sect 10 0 for part number and tight...

Page 9: ...not lower Relief cam setscrew nut out of adjustment Refer to Adjusting Relief Cam Relief cam or chain element broken Replace affected elements Broken fork rods and linkage Inspect linkages for breaks or cracks Replace elements as needed Lever does not set at neutral position Relief cam nut on the chain 10 is not positioned correctly Adjust the nut on the chain assembly Truck doesn t roll smoothly ...

Page 10: ...10 9 1 1 PTJ B Series Pallet Trucks except PT 1636JB Exploded View ...

Page 11: ... PTWB029 Needle Valve 1 28 SB 18MM Steel Ball 18mm 1 29 PTJB005 Ram Piston Ø31 5x262 mm 1 30 PTJB006 Dust Seal Ring Ø31 5X Ø 39 5x6 5 mm 1 31 PTJB007 O Ring 31x3 55 mm 1 32 PTJB008 U Packing Ø31 5xØ41 5x6 mm 1 33 PTWB035 Oil Plug 1 34 PTWB036 Oil Seal 1 35 PTJB009 Pump Housing 1 36 PTWB038 Valve Assembly 1 37 PTWB039 Dust Seal Cap 2 38 F006047 C Retaining Ring Ext 20mm 2 39 PTWB041 Steering Wheel ...

Page 12: ... Roller Ø50x35 mm 2 77 TS 1540071 Hex Nut M10 2 78 PTJB027 2748 Fork 1 PTJB027 2742 Fork 1 PTJB027 2048 Fork 1 PTJB027 2042 Fork 1 PTJB027 2036 Fork 1 101 PTJB101 Handle Body Assembly 1 102 PTJB102 Pump Assembly 1 LM000413 Warning Label not shown 1 PT2036JB ID I D Label PT 2036JB not shown 1 PT2042JB ID I D Label PT 2042JB not shown 1 PT2048JB ID I D Label PT 2048JB not shown 1 PT2742JB ID I D Lab...

Page 13: ...13 9 2 1 PT 1636JB Pallet Truck ONLY Exploded View See next page for parts list ...

Page 14: ...6 O Ring 11 8x2 65 mm 1 27 PT1636JB018 Release Screw 1 28 PTWB028 Spring 1 29 PT1636JB019 Spring Base 1 30 SB 6MM Steel Ball Ø6 1 31 PT1636JB020 Handle Pin 2 32 PT1636JB021 U Packing Ø30xØ38x6 mm 1 33 PT1636JB022 O Ring 29 85x3 55 mm 1 34 PT1636JB023 Dust Seal Ring Ø30X Ø 38x6 5 mm 1 35 PT1636JB024 Ram Piston Ø30x230 mm 1 36 SB 14MM Steel Ball Ø14 1 37 PT1636JB026 Oil Plug 1 38 PT1636JB027 Oil Sea...

Page 15: ...36 2 75 PS052500 Roll Pin Ø5x25 mm 2 76 PTJB026 Rod Pin 2 77 F012076 Roll Pin Ø5x30 mm 2 78 PTJB021 Arm Pin 2 79 F006047 C Retaining Ring Ext 20mm 4 80 PTJB023 Load Wheel Axle 2 81 BB 6004 Ball Bearing 6004 mm 4 82 PTJB024 Load Wheel PUØ63x98 mm 2 83 PTJB020 Load Wheel Frame 2 84 TS 2239551 Socket Head Cap Screw M10x55 mm 2 85 PTWB078 Guide Roller Ø50x35 mm 2 86 TS 1540071 Hex Nut M10 2 87 PT1636J...

Page 16: ...needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warra...

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