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8.0

  Troubleshooting PTJ-B Series Pallet Trucks  

Any disassembly of the pallet truck should be done by qualified personnel. Contact Jet technical service if 
further assistance is needed. 

 

Trouble Probable 

Cause 

Remedy 

Hydraulic unit does not 
lift. 

Low oil level in reservoir. 

Make sure there is no oil leakage from 
valve, and add oil. 

Steel ball not seated in hydraulic unit. 

Place the lever in the down position and 
pump the handle repeatedly. 

Worn seal(s) in piston cylinder. 

Have seal(s) replaced. 

Once lifted, truck 
lowers by itself. 

Steel ball not seated in hydraulic unit. 

Bleed the pump. 

Worn seal in piston cylinder. 

Have seal(s) replaced. 

Relief valve not seated properly. 

Bleed the pump. 

Relief valve not adjusted properly. 

Reload truck within load capacity and 
adjust valve using the set screw (#49). 

Oil leakage from each valve. 

Tighten plug of each valve. 

Forks will not lower. 

Relief cam setscrew/nut out of 
adjustment. 

Refer to “Adjusting Relief Cam.” 

Relief cam or chain element broken. 

Replace affected elements. 

Broken fork rods and linkage. 

Inspect linkages for breaks or cracks. 
Replace elements as needed. 

Lever does not set at 
neutral position 

Relief cam nut on the chain (#10) is not 
positioned correctly. 

Adjust the nut on the chain assembly. 

Truck doesn’t roll 
smoothly or evenly. 

Wheels have debris embedded, or out 
of round due to wear. 

Inspect and remove debris. If worn, 
replace wheels. NOTE: Always replace 
wheels in pairs. 

 

 

 

9.0

  Replacement Parts 

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-
800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial 
Number of your machine available when you call will allow us to serve you quickly and accurately. 

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. 
Some parts are shown for reference only, and may not be available individually. 

 

Summary of Contents for PTJ-B Series

Page 1: ...perating Instructions and Parts Manual PTJ B Series Pallet Trucks JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 161003 Ph 800 274 6848 Edition 3 01 2021 www jettools com Copyright 2019 J...

Page 2: ...to the forks and personal injury if the rear of the pallet truck suddenly pops up Never leave a loaded pallet truck unattended in the raised position Always lower load to the floor Do not load pallet...

Page 3: ...on steer and load wheels are lifetime lubricated double sealed and promote smooth quiet travel The cast iron pump features top of the stroke and overload by pass valve systems and single point valve...

Page 4: ...3 3 4 in 63 x 98 mm Force Required to Move Maximum Load 120 lbs 54 5 kg Overall Height C 46 3 4 in 1187 mm Overall Length L2 51 in 1295 mm 57 in 1448 mm 63 in 1600 mm 57 in 1448 mm 63 in 1600 mm Over...

Page 5: ...ttach handle assembly to the frame 1 Align the holes in the handle with the holes in the pump body Tap the pivot pin through the handle and pump bodies 2 Using pliers turn the pivot pin until spring p...

Page 6: ...the holes in the pump bracket 2 Using a screwdriver pry the cam up and slip the bolt head under the notch in the cam Do not adjust the nut Figure 2 3 Insert handle pins into the holes of the pump bra...

Page 7: ...oms To clean the relief valve 1 Hold lever in raised position fork lowering position and pump handle quickly 10 to 12 times 2 Move lever to lower position and pump the handle to raise forks to fullest...

Page 8: ...tom of fill hole with hydraulic jack oil Install oil fill plug 7 4 2 Valve cartridge 1 Remove drain plug see Figure 7 1 and empty the oil into a suitable container Pump handle until all oil has draine...

Page 9: ...ot lower Relief cam setscrew nut out of adjustment Refer to Adjusting Relief Cam Relief cam or chain element broken Replace affected elements Broken fork rods and linkage Inspect linkages for breaks o...

Page 10: ...10 9 1 1 PTJ B Series Pallet Trucks except PT 1636JB Exploded View...

Page 11: ...PTWB029 Needle Valve 1 28 SB 18MM Steel Ball 18mm 1 29 PTJB005 Ram Piston 31 5x262 mm 1 30 PTJB006 Dust Seal Ring 31 5X 39 5x6 5 mm 1 31 PTJB007 O Ring 31x3 55 mm 1 32 PTJB008 U Packing 31 5x 41 5x6 m...

Page 12: ...oller 50x35 mm 2 77 TS 1540071 Hex Nut M10 2 78 PTJB027 2748 Fork 1 PTJB027 2742 Fork 1 PTJB027 2048 Fork 1 PTJB027 2042 Fork 1 PTJB027 2036 Fork 1 101 PTJB101 Handle Body Assembly 1 102 PTJB102 Pump...

Page 13: ...13 9 2 1 PT 1636JB Pallet Truck ONLY Exploded View See next page for parts list...

Page 14: ...6 O Ring 11 8x2 65 mm 1 27 PT1636JB018 Release Screw 1 28 PTWB028 Spring 1 29 PT1636JB019 Spring Base 1 30 SB 6MM Steel Ball 6 1 31 PT1636JB020 Handle Pin 2 32 PT1636JB021 U Packing 30x 38x6 mm 1 33 P...

Page 15: ...2 75 PS052500 Roll Pin 5x25 mm 2 76 PTJB026 Rod Pin 2 77 F012076 Roll Pin 5x30 mm 2 78 PTJB021 Arm Pin 2 79 F006047 C Retaining Ring Ext 20mm 4 80 PTJB023 Load Wheel Axle 2 81 BB 6004 Ball Bearing 60...

Page 16: ...eeded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

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