Jetline 070159, Operation Manual

Page 1: ...49 951 9237 Web Site www jetline com E mail sales jetline com Revised January 2014 Effective with Serial Number 070159 IMPORTANT Read this manual carefully before installing commissioning or operating...

Page 2: ...Model CWF 50 Cold Wire Feeder ii...

Page 3: ...during the warranty period if Jetline s inspection confirms the existence of such defects Jetline s option of repair or replacement will be F O B factory at Irvine California and therefore no compens...

Page 4: ...you to maintain the equipment in peak condition and achieve maximum efficiency with your welding opera tion Please read these instructions carefully to become aware of every advantage CAUTION Only ex...

Page 5: ...tandards 4 Section II 5 General Description 5 Section III 7 Installation 7 Section IV 11 Operating Instructions 11 A Preparation for Welding 11 B Operation 11 C Wire Guide Positioner 12 Section V 15 W...

Page 6: ...Model CWF 50 Cold Wire Feeder vi Section VIII 21 Parts Lists 21...

Page 7: ...mproperly grounded equipment is a hazard 1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and appropriate body protection 3 Disconnect input power before installing or servi...

Page 8: ...an approved air supplied respirator 4 Read the Material Safety Data Sheets MSDS and the manufacturer s instruc tion for metals consumables coatings cleaners and degreasers 5 Work in a confined space o...

Page 9: ...cover them with approved covers 4 Be alert that welding sparks and hot mate rials from welding can easily go through small cracks and openings to adjacent areas 5 Watch for fire and keep a fire extin...

Page 10: ...pacemaker wearers Consult your doctor for complete information I Principal Safety Standards Reference as applicable Safety in Welding and Cutting ANSI Standard Z49 1 from American Welding Society 550...

Page 11: ...1 1 Wire drive unit consists of motor drive housing and wire spool assembly to feed wire Part number CWF 50 DA 2 9629 Control includes a keypad display encoder control knob start stop and emergency st...

Page 12: ...WF 50 DA COLD WIRE FEEDER 6 CABLE 1 8M CONDUIT STANDARD LENGTH 6 FT 1 8M WGP 1 WIRE GUIDE POSITIONER 6 POWER CORD 1 8M Series 9600 CONTROL DOWN UP ADJUST REV FOR e g n i r e e n i g n e n i l t e E ST...

Page 13: ...the wire feed kit is very critical to the successful operation of the cold wire feed unit Proper instal lation helps avoid bird nesting at the feed rolls and smooth wire feed delivery into the weld pu...

Page 14: ...on duit into the wire guide tip Tighten the set screw holding the conduit securely into position Note On a rare occasion you may have to pull this end of the conduit from the tip when initially feedin...

Page 15: ...CWF 50 Cold Wire Feeder 9 Figure 2 Mounting Plate Dimensions...

Page 16: ...CWF 50 Cold Wire Feeder 10...

Page 17: ...hen feeding initially If the wire con tacts the tungsten you will get a ball on the end of the tungsten The operator should stop the weld and resharpen the tungsten This action could also cause advers...

Page 18: ...dle 1 Lateral adjustment of 1 4 1 8 adjust ment of tip on each side of weld seam 6 4 mm total adjustment 3 2 mm on each side 2 Vertical adjustment of 1 4 6 4 mm tip to work 3 Coarse adjustment of guid...

Page 19: ...CWF 50 Cold Wire Feeder 13 Figure 3 Wire Feed Accessory Kit Components...

Page 20: ...CWF 50 Cold Wire Feeder 14...

Page 21: ...35 45 056192 WFT 030 046780 CWGT 030 0 035 0 9 1 mm 20B6035K 44N3545 OG 035 45 056192 WGT 035 046781 CWGT 035 0 045 1 2 mm 20B6045K 44N3545 OG 035 45 056193 WGT 045 046782 CWGT 045 0 062 1 6 mm 20B606...

Page 22: ...CWF 50 Cold Wire Feeder 16...

Page 23: ...lue 3 amp fast blow Periodically check and replace if necessary the carbon brushes on the motor Failure to re place worn brushes could cause severe damage to motor control Maintenance and electrical w...

Page 24: ...CWF 50 Cold Wire Feeder 18...

Page 25: ...on as it enters the weld puddle Due to the cast and helix in some wires the need to adjust the wire s position can be required JetlineofferstheWGP 2ESmotorizedpositioner so the operator can adjust the...

Page 26: ...CWF 50 Cold Wire Feeder 20...

Page 27: ...bly Two columns are included in the list to show the spare parts which are recommended to be stocked by the user The two levels can be de fined as follows Level 1 These are the spares recommended for...

Page 28: ...CWF 50 Cold Wire Feeder 22...

Page 29: ...r See chart in Section V 1 9 WGT 0__ Wire Guide Tip 1 See chart in Section V for complete part number 10 CWF 10 WG 60 Gear Reducer 1 11 95611AO31 Insulating Washer 1 12 8527K134 Insulating Tube 36 914...

Page 30: ...CWF 50 Cold Wire Feeder 24 4 14 08 WGP 1 WIRE GUIDE POSITIONER L...

Page 31: ...L 1 SB Swing Bolt 1 16 WGP 1 16 Lift Pin 1 17 6655K13 Thrust Bearing 1 18 VV 38 Compression Spring 1 1 19 1 4 20x7 8 Socket Head Screw 2 20 1 4 20x5 8 Socket Head Screw 2 2 2 21 1 4 Flat Washer 1 22 1...

Page 32: ...CWF 50 Cold Wire Feeder 26 4 10 08 WGP 2ES COLD WIRE GUIDE POSITIONER SPECIAL MOTORIZED VERSION E...

Page 33: ...5 REV C Motor Bracket detail 1 6 WGP 2 6 Screw 1 7 WGP 2 7 Motor Bracket detail 1 8 WGP 2 10 Driven Pulley detail 1 9 1375K34 Driven Pulley detail 2 10 WGP 2 10 Driven Pulley 1 11 1679K86 Belt 2 1 1...

Page 34: ...CWF 50 Cold Wire Feeder 28 4 10 08 WGP 3 COMPACT WIRE GUIDE POSITIONER FOR COLD WIRE FEEDERS D...

Page 35: ...Detail 1 9 WGP 3 9 Clamp Detail 1 10 WGP 3 10 Tube Detail 1 11 WGP 3 11 Spacer Detail 1 12 Fender Washer 1 13 XX 68 Compresion Pin 1 1 14 L 35 Compresion Pin 1 1 15 2813 Compresion Pin 1 16 CL 1 KHS...