Jetter JetMove 3000, User Manual

Page 1: ...We automate your success User Manual JetMove 3000 Servo Amplifier 608880297...

Page 2: ...a revised docu ment will be supplied only if required by law or deemed appropriate by Jetter AG Jetter AG shall not be liable for any errors either in form or content or for any missing updates as wel...

Page 3: ...ting 25 2 13 4 Mounting on the cooler 28 2 13 5 Dimensioning of the cooler 29 2 14 Dimensions of the system 30 3 Electrical installation 34 3 15 Notes on installation 34 3 16 Installation to EMC rules...

Page 4: ...6 Appendix 79 6 29 Technical Data of JM 3000 Servo Amplifier Part 1 79 6 29 21 Control unit Current data JM 3xxx 3 0 A 79 6 30 Current data of JM 3000 switching device 80 6 31 Technical Data of JM 300...

Page 5: ...start 2 2 Just follow the step by step instructions in the chapters Let s get started Note This user manual covers the JM 3000 servo amplifiers only Information on the JSC 3000 safety controller and t...

Page 6: ...g safety specification 60880298 PDF JM 3000 Servo Amplifier User Manual Installation mounting safety specification 60880296 PDF JM 3000 S1 User manual Description of the safety functions STO and SBC 6...

Page 7: ...560 V from supply unit 01 999 Rated current in Amps Device revision optional First version B First revision No safety technology S1 ST0 Safe Torque Off SBC Safe Brake Control S2 Extended functional sa...

Page 8: ...e date of manufacture according to the following code The location of the nameplate on the JM 3000 can be seen on Fig 0 3 on page 8 and Fig 0 4 on page 9 Fig 0 2 Nameplate JM 3000 Supply T Fig 0 3 Nam...

Page 9: ...are installed in a row T1 Fig 0 4 Nameplate JM 3000 T1 Scope of delivery The scope of delivery includes y y JM 3000 servo amplifier y y Pre assembled connection cables for cross communication and Eth...

Page 10: ...placed next to a connection diagram Warning see also chapter 1 1 Notice Incorrect operation can damage the drive or cause it to malfunction Danger from electrical voltage Incorrect actions can endange...

Page 11: ...sink may be damaged Contact with hot surfaces may cause burns Maintain sufficient distance to adjacent modules Provide suitable protection against accidental contact with the heat sink Protection agai...

Page 12: ...hazardous situation which if not avoided could result in death or serious injury Caution CAUTION indicates a hazardous situation which if not avoided will result in minor or moderate injury Danger fro...

Page 13: ...t have a degree of protection of IP54 or higher when using the safety function STO Safe Torque OFF The JM 3000 servo amplifiers comply with the Machinery Directive 2006 42 EC They have been tested and...

Page 14: ...ount the information and instructions in the associated product documentation with reference to the current valid version in compliance of an existing transitional period always on the previous older...

Page 15: ...zahl Anforderungen an die Sicherheit Elektrische thermische und energetische Anforderungen Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN ISO 1384...

Page 16: ...ide an emergency stop function that keeps individual drives in operation or initiates certain safety sequences Emergency stop means that movement is stopped by switching off the voltage or Safe Torque...

Page 17: ...ot install servo amplifiers in areas where they will be exposed to continued shocks Further information can be found in the appendix Maximum pollution degree 2 according to EN 60664 1 For more informa...

Page 18: ...to device depth The units must be mounted in the specified order in a row as shown in Fig 2 1 A different order is not permissible as otherwise problems with the busbar and the mutual thermal influenc...

Page 19: ...000 supply unit and JM 3000 servo amplifiers The clearance above is important to avoid heat accumulation the clearance from the bottom and the front to allow correct cable routing 130 100 300 The bend...

Page 20: ...in a control cabinet with natural convection heat loss is dissipated to the outside via the control cabinet walls always provide an internal fan If the unit is switched off due to excessive temperatur...

Page 21: ...e 2 1 Fig 2 4 and Fig 2 5 3 3 Mount the servo amplifiers vertically on the mount ing plate and in a row with the supply unit The contact surface must be bare metal and con ductive 2 4 1 Dimensions of...

Page 22: ...T A H H2 H1 B C T1 Fig 2 4 Dimensioned drawing of JM 3000 servo amplifier BG1 dimensions see Table 2 1 Mechanical installation 22 Jetter AG...

Page 23: ...B C A1 H1 A H2 H T T1 Fig 2 5 Dimensioned drawing of JM 3000 servo amplifier BG2 dimensions see Table 2 1 Jetter AG 23 JetMove 3000 Mechanical installation...

Page 24: ...m is already glued onto the back wall of the ColdPlate devices Mount the units vertically and in a row on the cooler Tighten the screws evenly to keep the ther mal resistance as low as possible Ensure...

Page 25: ...C H A B H2 H1 T T1 Fig 2 6 Dimensioned drawing of JM 3000 servo amplifier BG1 ColdPlate dimensions see Table 2 2 Jetter AG 25 JetMove 3000 Mechanical installation...

Page 26: ...H C H2 H1 A A1 B T T1 Fig 2 7 Dimensioned drawing of JM 3000 servo amplifier BG2 ColdPlate dimensions see Table 2 2 Mechanical installation 26 Jetter AG...

Page 27: ...laminated with aluminum The device can be mounted or dismounted with the film Fig 2 8 Rear panel with film JM 3000 Servo amplifier BG1 ColdPlate CAUTION Make sure that there is no dirt between the co...

Page 28: ...mensioning of the cooler JM 3000 JM 3000 BG1 JM 3000 BG2 Thermal resistance Rth K 1 0 02 K W 0 01 K W Heat capacity of the cooling plate on the device 390 Ws K 780 Ws K Max temperature of cooling plat...

Page 29: ...2 6 Dimensions of the system JM 3000 plus Safety Example safety controller supply unit with two servo amplifiers BG1 Fig 2 10 JM 3000 plus Safety Jetter AG 29 JetMove 3000 Mechanical installation...

Page 30: ...JM 3000 Example supply unit with two servo amplifiers BG1 Fig 2 11 JM 3000 Mechanical installation 30 Jetter AG...

Page 31: ...JM 3000 Example supply unit with one servo amplifier BG1 Fig 2 12 JM 3000 Jetter AG 31 JetMove 3000 Mechanical installation...

Page 32: ...Mechanical installation 32 Jetter AG...

Page 33: ...ctrical connections while they are live Before any intervention the mains supply 400 V AC or 565 V DC to 480 V AC or 678 V DC must be disconnected from the device Dangerous high voltages 50 V may be p...

Page 34: ...ly one side Twist cables of the same electric circuit together Avoid unnecessarily long cable lengths and loops Note If third party interconnectors are used they must be at least equivalent to those o...

Page 35: ...ormation can also be found in the description of the respective connection If you would like more detailed information about installation please contact the Jetter hotline see page Hotline Support Ser...

Page 36: ...nnectors and terminals For better orientation the names of the connectors and terminals are marked with an abbreviation JM 35xx JM D35xx JM T35xx State Axis 1 X3 X4 X5 1 X5 2 X6 X11 X7 X9 X8 X10 X14 X...

Page 37: ...and the following X8 Encoder interface X9 Encoder interface X10 Encoder interface X11 Digital inputs safety function See 3 7 2 on page 59 S ADR DIP switch for configuration of S1 functionality see JM...

Page 38: ...02 DI03 DI04 DI05 DI06 DI07 DI08 DI09 DI10 GND X6 DI X3 XC IN X4 XC OUT X5 1 ECAT iN X5 2 ECAT OUT X7 Axis1Enc1 X8 Axis1Enc2 SDI00 SDI02 SDI01 SDI03 GND GND X11 Safe DI X6 X7 X8 X11 X3 X4 X5 1 X5 2 Ax...

Page 39: ...applicable X11 Digital inputs of safety function Axis 1 LED amber Status of axis 1 Details see chapter 4 1 ERR LED red RUN LED green Table 3 2 Legend Wiring diagram of single axis servo amplifier Sing...

Page 40: ...2 1 10 9 8 7 6 15 14 13 12 11 X8 X8 Axis1Enc2 1 A 2 A 3 Typ 5 15 V 250 mA max 4 R 5 R 6 B 7 8 GND 9 10 11 B 12 13 14 15 Table 3 4 Pin assignment of connector X8 Enc2 Single axis servo amplifier Elect...

Page 41: ...05 DI06 DI07 DI08 DI09 DI10 GND X6 DI X3 XC IN X4 XC OUT X5 1 ECAT iN X5 2 ECAT OUT X7 Axis1Enc1 X9 Axis2Enc1 X8 Axis1Enc2 X10 Axis2Enc2 SDI00 SDI02 SDI01 SDI03 GND GND X11 Safe DI X6 X7 X8 X11 X3 X4...

Page 42: ...X11 Digital inputs of safety function Axis 1 LED amber Status of axis 1 Details see chapter 4 1 ERR LED red RUN LED green Axis 2 LED amber Status of axis 2 Details see chapter 4 1 ERR LED red RUN LED...

Page 43: ...7 Pin SinCos and TTL EnDat SSI HIPERFACE Resolver 5 4 3 2 1 10 9 8 7 6 15 14 13 12 11 X9 X9 Axis2Enc1 1 A REFCOS S3 COS A 2 A COS S1 COS A 3 Typ 5 15 V 250 mA max 4 R Data 5 R Data 6 B REFSIN S4 SIN B...

Page 44: ...10 9 8 7 6 15 14 13 12 11 X10 X10 Axis3Enc1 1 A 2 A 3 Typ 5 15 V 250 mA max 4 R 5 R 6 B 7 8 GND 9 10 11 B 12 13 14 15 Table 3 9 Pin assignment of connector X10 Enc2 Twin axis servo amplifier axis 2 E...

Page 45: ...4 DI05 DI06 DI07 DI08 DI09 DI10 GND X6 DI X3 XC IN X4 XC OUT X5 1 ECAT iN X5 2 ECAT OUT X7 Axis1Enc1 X9 Axis2Enc1 X8 Axis1Enc2 X10 Axis3Enc1 SDI00 SDI02 SDI01 SDI03 GND GND X11 Safe DI X6 X7 X8 X11 X3...

Page 46: ...axis 1 Enc1 multi encoder interface X8 Additional encoder connection axis 1 Enc2 single encoder interface X9 Encoder connection 1 axis 2 Enc1 multi encoder interface X10 Encoder connection 1 axis 3 E...

Page 47: ...COS A 2 A COS S1 COS A 3 Typ 5 15 V 250 mA max 4 R Data 5 R Data 6 B REFSIN S4 SIN B 7 Typ 10 V 110 mA max 8 GND GND GND 9 R1 resolver excitation 10 R2 resolver excitation 11 B SIN S2 SIN B 12 Safety...

Page 48: ...2 Fig X9 Pin SinCos and TTL EnDat SSI HIPERFACE Resolver 5 4 3 2 1 10 9 8 7 6 15 14 13 12 11 X9 X9 Axis2Enc1 1 A REFCOS S3 COS A 2 A COS S1 COS A 3 Typ 5 15 V 250 mA max 4 R Data 5 R Data 6 B REFSIN S...

Page 49: ...COS A 2 A COS S1 COS A 3 Typ 5 15 V 250 mA max 4 R Data 5 R Data 6 B REFSIN S4 SIN B 7 Typ 10 V 110 mA max 8 GND GND GND 9 R1 resolver excitation 10 R2 resolver excitation 11 B SIN S2 SIN B 12 Safety...

Page 50: ...as the mains cables If the cross section of the mains cable is 10 mm2 the PE connections must be doubled see Fig 3 7 or a copper cable with a minimum cross section of 10 mm must be laid 2 2 Connect t...

Page 51: ...s 5 Line reactor 6 Line filter 7 Double ground connection Caution The protective conductor connection is a safety feature Therefore make sure that all connections have good contact and are so tight th...

Page 52: ...X4 Cross communication Protective extra low voltage circuit 3 PELV X5 1 X5 2 EtherCAT IN OUT fieldbus connection Protective extra low voltage circuit 3 PELV X6 DI Digital control inputs Protective ex...

Page 53: ...ELV BI ZK PELV PELV PELV PELV PELV VI PELV PELV PELV PELV PELV ZK Mains PELV PELV BI ZK Mains Fig 3 8 Electrical isolation concept with key 1 Mains fuse for DC link supply 2 Mains fuse for switching p...

Page 54: ...DC and all GND connections must be connected To do this use the pre assembled rail elements as shown in Fig 3 9 To be able to rotate the rail elements the screws must be slightly open 3 3 Only connec...

Page 55: ...the mains in accordance with EN 61131 2 Tightening torque of the busbar screws 2 1 Nm Fig 3 9 Busbar connection of 24 V controller supply voltage 3 6 2 DC link supply Fig Specification JM 3000 supply...

Page 56: ...multi axis system is only permitted when the busbar covers are closed It is also important that the side covers A are inserted Both provide protection against contact with bare and live parts Death o...

Page 57: ...terface see chapter 3 11 3 3 Connect all other servo amplifiers to the first servo amplifier via the EtherCAT interfaces X5 1 and X5 2 Specification EtherCAT interface see chapter 3 11 4 4 Wire the co...

Page 58: ...2 DI03 DI04 DI05 DI06 DI07 DI08 DI09 DI10 GND X6 DI DI01 Standard DI Limit switch A1 DI02 Standard DI Ref switch A1 DI09 Fast DI Touch probe DI10 Fast DI Touch probe Axis 2 DI03 Standard DI Limit swit...

Page 59: ...Safe DI Note Further details on the S1 function in conjunction with the DIP switch S ADR can be found in the document JM 3000 Integrated Safety Function S1 Item number 60880300 Specification of the t...

Page 60: ...onnect the temperature sensor if present to X12 13 14 with separately shielded cables and activate the temperature monitoring using Drive Manager 5 Shielding to reduce interference signals connect shi...

Page 61: ...nt of 2 A or higher This type of connec tion has no broken wire detection The temperature sensor connection is shown in the configuration by Standard encoder interface Fig 3 12 Connection of a servo m...

Page 62: ...umber of motors intended X12 motor 1 X12 motor 2 X12 motor 3 Features Specification 2 DSL 1 DSL Terminal for motor temperature sen sor or Hiperface DSL Sectional area 0 14 1 5 mm2 AWG 24 AWG 16 IN 10...

Page 63: ...are located on the top of the device Encoder connection of Jetter motors To connect synchronous motors by Jetter AG use pre assembled motor and encoder cables from Jetter AG see Accessories Catalog M...

Page 64: ...GND X6 DI X3 XC IN X4 XC OUT X5 1 ECAT iN X5 2 ECAT OUT X7 Axis1Enc1 X9 Axis2Enc1 X8 Axis1Enc2 X10 Axis3Enc1 SDI00 SDI02 GND GND SDI01 SDI03 X11 Safe DI X6 X7 X8 X11 X3 X4 X5 1 X5 2 Achse 1 Achse 2 X...

Page 65: ...xis 3 ERR RUN DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 DI08 DI09 DI10 GND X6 DI X3 XC IN X4 XC OUT X5 1 ECAT iN X5 2 ECAT OUT X7 Axis1Enc1 X9 Axis2Enc1 X8 Axis1Enc2 X10 Axis3Enc1 SDI00 SDI02 GND GND SD...

Page 66: ...2 X9 X10 Achse 3 Statusanzeige 1 1 Siehe Kapitel 5 Diagnose 1 1 1 15 5 5 1 1 1 15 5 5 L RUN L A ERR Axis 1 ERR RUN Axis 2 ERR RUN Axis 3 ERR RUN DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 DI08 DI09 DI10...

Page 67: ...SDI02 GND GND SDI01 SDI03 X11 Safe DI X6 X7 X8 X11 X3 X4 X5 1 X5 2 Achse 1 Achse 2 X9 X10 Achse 3 Statusanzeige 1 1 Siehe Kapitel 5 Diagnose 1 1 1 15 5 5 1 1 1 15 5 5 1 1 1 1 1 1 L ER Axis 1 ERR RUN A...

Page 68: ...X5 2 DC Link DC Link GND 24 V X1 X6 TP X7 X8 X9 X10 9 10 20 22 23 L1 L2 L3 PE PE L3 L2 L1 L3 1 L2 1 L1 1 1 2 7 6 8 14 13 5 L3 L2 L1 L3 1 L2 1 L1 1 24 V DC 230 V AC GND N 3 W U V X12 Motor 3 3 2 2 W U...

Page 69: ...e grounding 18 Protective earth conductor connection 19 Series protective conductor connection to the next device 20 Cross communication 21 EtherCAT connection 22 Terminal for motor holding brake 23 M...

Page 70: ...70 Jetter AG...

Page 71: ...ws 1 15 1 15 1 15 1 15 L A RUN L A ERR Axis 1 ERR RUN Axis 2 ERR RUN Axis 3 ERR RUN DI00 DI01 DI02 DI03 DI04 DI05 DI06 DI07 DI08 DI09 DI10 GND X6 DI X3 XC IN X4 XC OUT X5 1 ECAT iN X5 2 ECAT OUT X7 Ax...

Page 72: ...active Error code 8 x 8 x Error l 1 PtP Ethernet connection in service and diagnos tics mode via the EtherCAT interface LED is ON LED is OFF LED is flashing LED green flashing long motor in normal ope...

Page 73: ...e error symptoms how it occurred and the relevant circumstances 5 Save device settings to file in JetSym 6 Name of company and contact partner telephone number and e mail address The hotline is open f...

Page 74: ...Diagnostic functions 74 Jetter AG...

Page 75: ...d SBC Safe Brake Control They are controlled via safe digital inputs on the control board of the servo amplifier NOTE All further information on the STO and SBC functions can be found in the document...

Page 76: ...Standard version S1 76 Jetter AG...

Page 77: ...ssipation 400 V 4 kHz IRated in the interior W 76 88 Power dissipation 400 V 4 kHz PRated via heat sink W 48 72 Table A 1 Technical data of 3 A servo amplifier A 1 1 Control unit Current data JM 3xxx...

Page 78: ...x 4 85 Maximum current at FM 0 Hz A 2 x 3 1 3 x 3 1 Rated current 230 V 16 kHz A 2 x 1 45 3 x 1 45 Maximum current for 10 s A 2 x 2 9 3 x 2 9 Maximum current for 500 ms A 2 x 3 8 3 x 3 8 Maximum curre...

Page 79: ...2 x 6 3 x 6 Maximum current for 500 ms A 2 x 8 0 3 x 8 0 Maximum current at FM 0 Hz A 2 x 5 1 3 x 5 1 Rated current 480 V 8 kHz A 2 x 2 6 3 x 2 6 Maximum current for 10 s A 2 x 5 2 3 x 5 2 Maximum cur...

Page 80: ...ation 400 V 4 kHz IRated in the interior W 68 84 100 Power dissipation 400 V 4 kHz PRated via heat sink W 40 80 120 Table A 3 Technical data of 6 amp servo amplifier A 3 1 Control unit Current data JM...

Page 81: ...rior W 95 118 141 Power dissipation 400 V 4 kHz PRated via heat sink W 88 175 262 Table A 4 Technical data of 12 amp servo amplifier A 3 2 Control unit Current data JM 3xxx 12 0 A Control unit of JM 3...

Page 82: ...n the interior W 102 129 Power dissipation 400 V 4 kHz PRated via heat sink W 120 233 Table A 5 Technical data of 16 and 18 amp servo amplifiers A 3 3 Control unit Current data JM 3xxx 16 18 A Control...

Page 83: ...sipation 400 V 4 kHz IRated in the interior W 103 112 2 Power dissipation 400 V 4 kHz PRated via heat sink W 176 240 Table A 6 Technical data of 24 and 32 amp servo amplifiers A 3 4 Control unit Curre...

Page 84: ...x 9 7 Maximum current at FM 0 Hz A 6 2 2 x 6 2 3 x 6 2 Rated current 230 V 16 kHz A 2 9 2 x 2 9 3 x 2 9 Maximum current for 10 s A 5 8 2 x 5 8 3 x 5 8 Maximum current for 500 ms A 7 6 2 x 7 6 3 x 7 6...

Page 85: ...12 3 x 12 Maximum current for 500 ms A 16 2 x 16 3 x 16 Maximum current at FM 0 Hz A 10 2 2 x 10 2 3 x 10 2 Rated current 480 V 8 kHz A 5 2 2 x 5 2 3 x 5 2 Maximum current for 10 s A 10 4 2 x 10 4 3...

Page 86: ...nt for 10 s A 13 2 x 10 2 3 x 10 2 Maximum current for 500 ms A 13 2 x 14 7 3 x 14 7 Maximum current at FM 0 Hz A 8 2 2 x 10 1 3 x 10 1 Rated current 400 V 2 kHz A 12 2 x 12 3 x 12 Maximum current for...

Page 87: ...2 x 26 3 x 26 Rated current 480 V 8 kHz A 8 8 2 x 8 7 3 x 8 7 Maximum current for 10 s A 17 6 2 x 17 4 3 x 17 4 Maximum current for 500 ms A 17 6 2 x 20 9 3 x 20 9 Maximum current at FM 0 Hz A 11 2 2...

Page 88: ...A 19 32 2 x 13 6 Maximum current for 500 ms A 19 3 2 x 14 7 Maximum current at FM 0 Hz A 12 3 2 x 10 1 Rated current 400 V 2 kHz A 18 2 x 16 Maximum current for 10 s A 362 2 x 323 Maximum current for...

Page 89: ...2 x 26 Rated current 480 V 8 kHz A 13 2 2 x 11 6 Maximum current for 10 s A 26 42 2 x 21 Maximum current for 500 ms A 26 4 2 x 20 9 Maximum current at FM 0 Hz A 16 8 2 x 14 4 Rated current 480 V 12 kH...

Page 90: ...nt for 10 s A 22 9 28 22 Maximum current for 500 ms A 22 9 35 3 Maximum current at FM 0 Hz A 13 4 36 35 Rated current 400 V 2 kHz A 24 32 Maximum current for 10 s A 48 642 Maximum current for 500 ms A...

Page 91: ...62 Maximum current at FM 0 Hz A 11 3 21 7 Notes Current data per axis in the servo amplifier 230 400 480 V AC refers to the supply voltage of the supply unit 2 for 2 s Table A 10 Current data of the...

Page 92: ...40 C During storage To EN 61800 2 IEC 60721 3 1 class 1K3 and 1K4 2 Temperature 25 C 55 C Relative humidity 5 95 During operation To EN 61800 2 IEC 60721 3 2 class 3K3 3 Temperature 5 40 C 4 8 16 kHz...

Page 93: ...mm Acceleration m s 2 f 9 0 3 Not applicable 9 f 200 Not applicable 1 1 Note These devices are only intended for stationary use Table A 13 Mechanical conditions JM 3000 Notice Damage to the device du...

Page 94: ...r the JM 3000 servo amplifiers is in preparation A 6 3 Retroactive grid load due to harmonics Note on EN 61000 3 2 2006 The devices of the JM 3000 system are professional devices within the meaning of...

Page 95: ...reduces the conducted high frequency interferences of the servo amplifier for use along with the JM 3000 supply unit y y Line reactor reduces the voltage distortion THD in the mains and increases the...

Page 96: ...Jetter AG Graeterstr 2 71642 Ludwigsburg Germany Phone 49 7141 2550 0 Fax 49 7141 2550 425 info jetter de www jetter de We automate your success...