Jetter JHN Series, Installation Manual

Page 1: ...Installation Manual JHN JHQ and JL Servo Motors 60881738 We automate your success...

Page 2: ...products shipped in the past a revised document will be supplied only if required by law or deemed appropriate by Jetter AG Jetter AG shall not be liable for errors in form or content or for missing...

Page 3: ...9 7141 2550 433 Phone Technical Hotline 49 7141 2550 444 Fax Sales 49 7141 2550 484 E mail Sales sales jetter de E mail Technical Hotline hotline jetter de This Installation Manual is an integral part...

Page 4: ...n the corresponding topic to prevent hazards Safety information is classified into the following hazard levels Hazard level Consequences Probability DANGER Death severe injury irreversible The hazard...

Page 5: ...ditions 19 Mechanical installation 21 Electrical Installation Hazards 25 Connections New terminology important notes on motor connections and wiring 28 Electrical installation Wiring description for 2...

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Page 7: ...the product throughout its service life For information on new revisions of this document visit the download area on our website Start Jetter We automate your success https www jetter de en downloads...

Page 8: ...drive shaft which results in excessive forces acting on the bearing of the drive shaft Impact or blows to motor gearbox or encoder Mechanical work on the shaft flange plug or encoder housing Store th...

Page 9: ...d food processing machinery and similar machines The servomotors may only be operated within the operating and environmental conditions specified in the documentation installation altitude degree of p...

Page 10: ...d in technical systems which to a high degree have to be fail safe The following areas of application are not intended applications Aviation and aerospace Machinery specially designed or used for nucl...

Page 11: ...all control cabinet doors closed during operation Check all live parts for protection by an electrical barrier Do not open the device While the device is in operation do not touch the following termin...

Page 12: ...aximum speed must never be exceeded The RMS value of the rated current must not exceed the specifications on the nameplate For a rated speed close to 0 the RMS value for rated current indicated on the...

Page 13: ...Make sure that there will be no danger to persons or damage to property even if the drive starts moving unintentionally WARNING Warning of a feather key coming loose Some motor shafts come with a feat...

Page 14: ...of the scope of delivery The delivery also includes plastic caps which are plugged onto the plug connections for protection Please notify us if one of the protective caps is not included in the delive...

Page 15: ...umber This name plate with UL Certification Mark is affixed to the motor and outer carton of motors after successful UL certification The information on the above nameplate can be broken down as follo...

Page 16: ...ATEX certification marks is attached to the motor and to the outer carton after successful UL and ATEX certification This nameplate with UL and ATEX certification marks is attached to the motor on th...

Page 17: ...own as follows Icon Product designation Value Type Product designation JHQ2 0125 059 6VBPS X AN Item number 60882316_02 S N Serial number 20180902890001 Mo Continuous stall torque Nm 0 75 Mn Rated tor...

Page 18: ...on the type designation refer to the type code A detailed description of this is given in the User Manual of the servo motors Servomotoren Jetter We automate your success https www jetter de en downlo...

Page 19: ...stallation The servo motor may be damaged Check the motor for external damage and faulty connections Do not install damaged motors The kinds of environment listed below are not apt for installing a se...

Page 20: ...red for the application Protect the motor from harmful environmental influences The motor must be easily accessible Operating temperature 15 40 C Operating altitude Max 1 000 m above sea level Relativ...

Page 21: ...friction locking only use the specifically designed tightening thread in the motor shaft If possible heat the output elements Fitting the power output elements may only be carried out by means of suit...

Page 22: ...cessary The rated data of the motor are reached if the flange temperature does not exceed 65 C during operation Higher temperatures require a derating For derating tables in case of operating the moto...

Page 23: ...the rotor of the motor is balanced electronically Before fitting the power output elements to the end of the shaft remove the corrosion protection that it might still be covered with 3 For fitting cou...

Page 24: ...Number Description 1 IM B 5 B5 2 IM V 1 V1 3 IM V 3 V3 4 D end 5 ND end 7 Ensure unobstructed ventilation of the motor Observe the allowed ambient and flange temperature The rated data of the motor a...

Page 25: ...the encoder connector of the motor to the respective input of the servo amplifier For older motors appropriate thermal sensors must be used If the temperature monitor detects that the resistance of t...

Page 26: ...r AG Allow the motor to cool down for some time before you start working on it e g to carry out maintenance jobs If necessary take additional measures for specific applications and operating condition...

Page 27: ...ding to DIN EN 60079 14 and DIN EN 61241 0 there must be a connection to an equipotential bonding system The grounding conductor must be fixed with a suitable PE bolt of size 4 mm 2 or more or equal t...

Page 28: ...the motor power The HIPERFACE DSL interface can therefore be recognized by the fact that the motor only has one connector NOTICE Malfunction Malfunctions of the encoder caused by missing contacts of t...

Page 29: ...Jetter AG 29 Servo motors Connections New terminology important notes You can order the appropriate power and encoder mating connector from Jetter AG Power and encoder mating connectors...

Page 30: ...two cable glands with cables for the power and encoder cables The cable length must be specified in the order according to the type designation S3 x xx in meters The cable ends are without connectors...

Page 31: ...sine Yellow 4 R1R exciter winding Pink 5 R2L exciter winding Gray 6 Th1 PTC Blue 7 Th2 PTC Red 8 Not assigned 9 12 A few motors of the JHN2 series also have the electrical connection S4 x xx The moto...

Page 32: ...ed to the connector housing The following table shows the pinout of the encoder connector size 1 M23 x 1 Front view Pin Resolver signal 12 9 11 5 7 8 6 4 10 2 1 3 12 pole pins 1 S1 cosine 2 S3 cosine...

Page 33: ...e connector housing The following table shows the pinout of the Y Tec encoder connector with M17 quick release Front view Pin Resolver signal Green 12 pole pins 1 S1 cosine 2 S3 cosine 3 S4 sine 4 S2...

Page 34: ...e 2 S3 cosine 3 S4 sine Sine 4 S2 sine Sine 5 R1 exciter winding Cosine 6 R2 exciter winding Cosine 7 Th1 PTC Data RS 485 8 Th2 PTC Data RS 485 Y Tec connector 9 0 V 10 Power supply 7 12 V 11 Thermal...

Page 35: ...conductor 6 pole pins 6 Brake Plug connector M23 with thread 4 Brake Housing The outer shield is connected to the connector housing The following table shows the pinout of the power connector size 1 5...

Page 36: ...PTC Data RS 485 Plug connector M23 with thread 8 Th2 PTC Data RS 485 9 0 V 10 Power supply 7 12 V 11 Thermal sensor 12 Thermal sensor Housing The outer shield is connected to the connector housing The...

Page 37: ...e the encoder signal is transmitted via the motor cables A motor connector is the term used to describe the entirety of a power and encoder connector These motors use the HIPERFACE DSL as encoder The...

Page 38: ...ont view Pin Signal A Phase 1 B Phase 2 C Phase 3 PE conductor 9 pole pins G Brake F Brake E DSL Connector M23 H DSL L DSL shield Avoid contact between the DSL shield and the all over shield Attach th...

Page 39: ...ick release Front view Pin Signal U1 Phase 1 V1 Phase 2 W1 Phase 3 PE conductor 6 Brake 9 pole pins 5 Brake 7 DSL 8 DSL Connector M40 9 DSL shield Avoid contact between the DSL shield and the all over...

Page 40: ...ect the resolver or the HIPERFACE Connect the motor lines The toroidal cores or the motor choke must be placed near the servo amplifier Shield cables on both ends Connect holding brake if available an...

Page 41: ...ndustrial automation catalog Products and Services pdf On the Jetter homepage under Downloads JetMove Document specification Content Format Storage location 1 User and installation manuals of the resp...

Page 42: ...Engineering and commissioning tools Document specification Content Format Storage location 1 JetSym software Jetter AG programming and commissioning tool For download from the Jetter homepage 2 Motor...

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Page 44: ...Jetter AG Graeterstrasse 2 71642 Ludwigsburg Germany Phone 49 7141 2550 0 Fax 49 7141 2550 425 info jetter de www jetter de We automate your success...