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12

8. Maintenance

Procedure

Daily

Weekly

Monthly

60 days

90 days

Clean all assemblies and components 
thoroughly with dry cloth

X

Inspect fasteners and screws

X

Inspect and check 9 v battery for display.
Lifetime is 10-15 hours constant use

X

Check Belt Tension.  Replace if excess wear has 
occurred. Excessive wear has occurred when 
the belts are no longer able to effectively grip 
the cable optic cable

X

Pipe Pack Seal Replacement

X

Belts Replacement

Every 50 km unless excessive wear is occurring

Seals Replacement

Every 10 km unless excessive wear is occurring

IMPORTANT!
•  Check oil level daily and refill container if
   needed. Oil level should never be completely
   empty
•  Check oil dispenser unit if it´s working by  
   looking at the small glass bulb on top, if      
   properly adjusted and in working order it will  
   dispense 3 drops/min otherwise adjust it by    
   turning it to the correct amount
•  (Do not run engines with empty or defect oil  
   dispenser!)

How-to
•  Turn off the machine
•  Make sure that the machine is level
•  Un-screw the glass container (no tools needed)
•  Refill with “Jetting Lubrication 1L Oil32” art.nr: 1030
•  Screw it back on (no tools needed)

•  Always dry clean air
•  Check/empty water separator

•  Use compressor with water separator/dryer
•  Placed on the machine

•  If machine is not used every day or you leave  
   it for the weekend/holiday we recommend  
   cleaning and lubricate the motors

•  Inject a good gulp of oil into the motors an rotate the motors

Disconnect air supply and exhaust any air pressure 
before servicing any component on the MJET V2.

DANGER! Risk of air under pressure penetrating skin.

Summary of Contents for MJet V2

Page 1: ...MJet V2 Product model type MJet V2 2020 SW 2 0 MJet V2 USER S GUIDE AND SAFETY MANUAL ...

Page 2: ...orm or by any means including photocopying recording or other electronic or mechanical methods without the prior written permission of the publisher For permission requests write to the publisher addressed Attention Permissions Coordinator at the address below Jetting AB Murgatan 1 522 35 Tidaholm Sweden jetting se info jetting se ...

Page 3: ...all safety information on this page and note specific safety requirements as explained by procedures in this manual Failure to follow these instructions could result in serious personal injury or death 3 Caution Noise will exceed 70 db Manufacturer Jetting AB Murgatan 1 522 35 Tidaholm Sweden jetting se info jetting se 46 502 65 90 10 ...

Page 4: ...Technical information 2 6 Safe operating practices 3 7 Unpacking the box 4 8 Set up the blower 5 8 Crash test 6 10 Blower operations 7 11 Maintenance 8 12 Troubleshooting guide 9 13 EC Declaration of conformity 10 14 Notes 11 15 Section Page 4 ...

Page 5: ...e duct clamps at the exit of the air block preventing movement in any direction Seals conform around the duct when clamped The optic cable is fed through the duct by a combined pulling pushing force The pulling force is achieved when pressurized air is fed into the air block and forced into the duct generating drag on the cable from airflow passing over it The pushing force is created by engaging ...

Page 6: ...ing speed 200 m min maximum 3 Cable sizes 2 4 16 mm 4 Duct sizes 7 50 mm D Electrical requirements 1 Power requirements 9V alkaline battery 2 Power connection Battery compartment E Physical specifications 1 Height 230 mm 2 Length 410 mm 3 Width 360 mm 4 Weight 10 5 kg F Belt drive specifications 1 Maximum clamping force is 2000N 2 Constant cable centerline design 3 Forward 4 Independent pushing dr...

Page 7: ...ough away from the unit to ensure proper control 9 Keep hands away from belt drive while blower is in operation B Pneumatic devices The MJet V2 is a pneumatic device using pressurized air to project cable at high velocities Please observe the following precautions when operating the blower 1 Forced air creates flying debris Always wear personal protective equipment Severe personal injury could res...

Page 8: ...Make sure orientation of seal on cable is correct so that it will seat in the air block properly The seal lip of the cable seal should be facing the duct end Once the cable seal is positioned properly on the cable install the cable seal in the bottom half of the appropriate air block D Install duct Place cable seal over the cable Position the duct properly in the bottom half of the air block Ensur...

Page 9: ...e air hose Attach the air compressor hose to the air compressor Then connect the compressor hose to the blower unit The unit uses a standard claw connect air compressor coupling NOTE Always use clean and dry air NOTE Route all hoses properly to prevent tripping hazard To avoid creating a trip hazard always route air hose out of the way and secured to a stable object The cable reel should be placed...

Page 10: ...st possible setting that will allow for a desirable installation speed 1 Insert the cable and seal inside the duct clamp as it would be for the actual installation 2 Install a 1 to 2m test length of duct into the MJet V2 duct clamp and insert duct clamp into the air block 3 Block the end of the test length of duct 4 Tighten down belts on to the cable with the belt drive engaged in the forward dire...

Page 11: ...r block Do not apply maximum air pressure and flow at initial air engagement Do not open air supply before adequate cable has been pushed in 100M IMPORTANT Do not exceed 16 bars when operating the unit Forced air creates flying debris Always wear personal protective equipment 4 Adjust speed Use the pressure setting dial to adjust the belt drive speed to ensure smooth installation and match the amo...

Page 12: ...er unit if it s working by looking at the small glass bulb on top if properly adjusted and in working order it will dispense 3 drops min otherwise adjust it by turning it to the correct amount Do not run engines with empty or defect oil dispenser How to Turn off the machine Make sure that the machine is level Un screw the glass container no tools needed Refill with Jetting Lubrication 1L Oil32 art...

Page 13: ...ter or the measurement on the cable determine where the blockage might be located 4 Notify supervisor about problem and determine a solution accordingly Belt feed does not pull the cable 1 Assist the reel by pushing it and or by pulling the cable of the reel The cable run is hard to restart 1 Put air to the system with the belt drive The belt can after having stopped be restarted after the air pre...

Page 14: ...er med maskindirektivet 2006 42 EG Överensstämmer även med följande direktiv 2014 30 EU EMC Jetting AB Murgatan 1 522 35 TIDAHOLM SWEDEN Fibre blowing machine MJet V1 V2 Följande harmoniserade standarder har tillämpats EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 60204 1 2018 Safety of machinery Electrical equipment of machines Part 1 Ge...

Page 15: ...15 11 Notes ...

Page 16: ...MJet V2 USER S GUIDE AND SAFETY MANUAL Version 2021 10 ...

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