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Mount the instruments & ignition. The fuel tank may need to be removed to route the ignition 
cables to the electrics behind the left side cover.   

 

 

 

Mount carrier taking particular care to 

line up the bolts correctly 

to avoid cross threading. Using 

Loctite make up the carrier bolts with washers & the rear shock absorbers top chrome bonnet 
nuts with washers.  
 
Remove the loosely made up rear shock absorber bottom chrome bonnet nuts & make up with 
washers & Loctite.  
 

 

 

Making sure electrical & throttle cables are not twisted mount handlebars using supplied chrome 
yokes, washers & bolts with Loctite. Check the steering head & underneath yoke nuts. 
 
Again ensuring electrical cables are not twisted, mount clutch handle assembly on handlebars.  
[To ensure no burring of phillips head machine screws use the correct (big) size phillips head 
screwdriver when tightening clutch & throttle handgrip assemblies onto handlebars]. 

 

  

 
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Page 5 of 10 

brass rod rear brake linkage 

Summary of Contents for MOTO NZ50

Page 1: ...tighten You will need a metric socket set or ring spanners comprising 8 10 12 14 15 16 17 19mm a large phillips head screwdriver a 10ml bottle of 243 Loctite and a small quantity of good quality gener...

Page 2: ...l base of the crate At this stage unless you have a proper motorcycle stand leave the bike on the metal base of the crate to catch any dropped nuts bolts to ensure a clean assembly surface Put the bik...

Page 3: ...uld already have some but make sure they re completely greased put a thin film of grease on the rubber seal avoiding touching or getting grease on the brake pads Re assemble hub rotate until speedo ca...

Page 4: ...force using a 30cm long socket set handle OR 32 44 lbs force using an 8 long ring spanner Connect front brake cable as above Remove machine screw apply grease connect the speedometer cable Reinstall m...

Page 5: ...up rear shock absorber bottom chrome bonnet nuts make up with washers Loctite Making sure electrical throttle cables are not twisted mount handlebars using supplied chrome yokes washers bolts with Lo...

Page 6: ...ead exhaust bolts to allow swinging the muffler out away from the bike Remove the right rear footrest bracket Grease bushing install footbrake lever spacer which should be closest to the removed 15mm...

Page 7: ...ry filling container disposal Refer Material Safety Data Sheet When filled with acid the dry charged battery develops 60 70 of full charge To bring the battery up to 100 charged it should be trickle c...

Page 8: ...t is recommended that the engine be kick started for at least the first few times This avoids high starter motor loading from the brand new engine will ensure the very best longevity of the electric s...

Page 9: ...re should not need adjustment SAFETY To enhance your visibility to other road users always ride with your headlight on full beam during the day wearing the NZ Moto complimentary day night hi vis fluor...

Page 10: ...mopeds VIN Exempt Motor Vehicle the registration form should be completed as below www NZmoto com Page 10 of 10 NZ MOTO LTD offers full after sales support including parts If you experience any assemb...

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