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Operation and maintenance manual 

Safety instructions

Filtration process

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1.  Read this Operation and Maintenance Manual before 

working the automatic filtration station.

2. Make sure the filter is not pressurized before doing 

any maintenance.

3.  Handle with care while transporting or installing the 

product.

4. Avoid any direct contact of water to electrical parts 

during the installation.

5.  Check that the operating conditions do not exceed the 

recommendations of the manufacturer. 

6.  Check before installing that the pressure in the net-

work does not exceed the maximum working pressure 
(10 bar).

7.  The system can activate automatically the backwash 

mode at any time without previous notice.

8.  Use original spare parts for maintenance.

9. JIMTEN will take no responsibility for any modifica-

tions or use of non original spare parts.

ATTENTION

Before opening a single filter for maintenance, 
make sure that it is not pressurized.

During the filtration phase, dirty water flows through the 
inlet HDPE manifold and goes through the backwash 
hydraulic valves into the Filtmaster disc filters, passing 
through the discs to the outlet HDPE manifold. 

Description of the backwash process 

1.  The controller transmits an electrical command to the 

solenoid of the first filter according to either differen-
tial pressure or time. 

2. The solenoid actuates on a hydraulic relay mounted 

on the hydraulic backwash valve, changing the hy-
draulic valve from filtration to backwash position. 

3.  Filter number 1 is backwashed using clean water from 

the outlet HDPE manifold that has been filtered by 
the other filters in the automatic filtration station. Dir-
ty water and impurities flow out through the drainage 
connection of the backwash valve to the HDPE drai-
nage manifold.

4.  When backwash of filter number 1 is completed, ac-

cording to the program set up by the user, the filter 
comes to filtration position.

5.  Filter number 2 comes into backwash mode and the 

process is repeated untill all the filters in the automa-
tic filtration station have been cleaned.

6.  When all the filters have been cleaned, the automatic 

filtration station goes back to filtration mode until the 
next cleaning cycle starts. 

Hydraulic connections

Dirty water

No automatic hydraulic 
control valve should be 
installed at the entrance 
of the automatic filtration 
station because it could 
affect working pressure 
conditions. If needed, we 
recommend installing a 
manual control valve.

Summary of Contents for FILTMASTER

Page 1: ...Operation and maintenance manual Filtration Systems...

Page 2: ...discs to the outlet HDPE manifold Description of the backwash process 1 The controller transmits an electrical command to the solenoid of the rst lter according to either differen tial pressure or tim...

Page 3: ...e ltration process the lter discs are tightly compressed together by the spring and the differential pressure forcing the water to ow through the grooves of the discs Backwash Mode During the backwash...

Page 4: ...s 4 downwards The seal 5 closes tightly the drain port 1 and therefore the incoming dirty water goes into the lter to be ltered from 2 port to C port Operation and maintenance manual Installation reco...

Page 5: ...rtridges Controller performance Check that the controller timing parameters are correctly set up Using the controller activate an automatic bac kwash cycle 1 Make sure that the inlet and outlet HDPE m...

Page 6: ...er that contains 10 liters of water 2 liters of Hydrochloric Acid HCl 30 Contact time from 1 to 8 hours Agitate the discs several times with a stirring stick Remove the discs carefully from the soluti...

Page 7: ...piston Replace if needed Check the 8mm command micropipe Repair or replace the hydraulic relay if needed Check clean the drain manifold No command transfer Check electrical source Replace battery if...

Page 8: ...A 2 97345 2 1 A 11 97346 3 2 L 1 A 4 1 Transparent lter cover only for demonstration purpose Code 97347 2 1 A 2 97348 3 2 L 1 A 4 2 AISI 304 stainless steel clamp Code 97350 2 3 1 A 1 4 Filter body o...

Page 9: ...ontroller To protect the Filtmaster lter cleaning controller from damage it must be installed in a dry place and away from heat or electrical noise sources Never expose to continuous sunlight the cont...

Page 10: ...a transparent protecting cover with a hinge Fixing to the wall is done by placing 3 screws according to the following diagram To x the lower screws rst remove the wiring cover The hinges and fasteners...

Page 11: ...maintenance or to track any breakdown We will use an appropriate packing gland for connecting the cables into the plastic box Maximum of incoming cables is 16 mm Pay attention to the right xing on pac...

Page 12: ...n to earth of the controller is properly connected so that the incorpora ted varistors static lter and fuse act when necessary The 220Vac controllers have an internal transformer that generates the ou...

Page 13: ...39V protection varistor Output Auto Marker Manual Selector NOTE Once a varistor has acted it no longer ful lls its performance speci cations and must be replaced 12 Vdc positive 12 Vdc negative NEGAT...

Page 14: ...ard 9 Vdc battery quick connectors but can also work with 12 Vdc batteries in order to extend its autonomy The battery recommended by JIMTEN for this function has a 550mAh charge The autonomy of a bat...

Page 15: ...r learning how to operate the controller during the rst programming we recommend to swap the two batteries so that the battery in best condition is available for the electronics 9 Vdc Sleep controller...

Page 16: ...future mainte nance work easier Nous pouvons appr cier qu il existe une diff rence de nom bre de sorties s il s agit d un programmateur latch In this case the internal relay no 1 is responsible for in...

Page 17: ...nections The controller can communicate with different devices There are 3 connector types located immediately above the connection terminal block of the digital inputs There are 4 warning lights that...

Page 18: ...ogramming or downloading data There are a large number of modems in the market JI MTEN has of cially approved different GSM modem mo dels for the Filtmaster lter cleaning controller If you have a diff...

Page 19: ...hey are voltage freee inputs and they can only be de tected when the speci c input is connected to the input common through the controller This model requires the RADIO CONNECTIVITY MODULE The compati...

Page 20: ...ps to follow when facing an anomaly in the performance of our controller Components Digital display The display allows us to program the cleaning process to set up the system adapting it to the needs...

Page 21: ...to NO PERMISSION or OUT OF SCHEDULE No request OUT OF SCHEDULE Remaining v 0847 t 01 30 The Filtmaster lter cleaning controller is already in the process between cleanings once the lag is over if this...

Page 22: ...ontroller is connec ted the rst message displayed on the screen is the one set by the default program By default the controller has a program in its memory and shows default values and current time At...

Page 23: ...selection Next we set up time and date Programing In this programing option we will answer consecutive questions in order to set up the con guration of the au tomatic lter cleaning Now all questions w...

Page 24: ...ly used to close a hydraulic valve downstream the ltration station so that incoming pres sure is used for cleaning the lters It can also be used to connect to an auxiliary pressure pump in external ba...

Page 25: ...composed by different types of lters and must respect the recommended clea ning times for every lter model We set up how often a cleaning must be carried out The re are 4 programing options Regarding...

Page 26: ...he ltration system stops when it restarts a DELAY AFTER FLUSHING time passes and then it continues with the same cleaning process Warranty JIMTEN S A warrants this controller against any defect in mat...

Page 27: ...ovement and evolution of our products may change without prior notice This manual does not have a contractual value and all information is given in good faith We do not assume any liability for the us...

Page 28: ...01 19 45905 Operation and maintenance manual Filtration Systems...

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