JinkoSolar JKM M-60 Plus Series, Installation Manual

Page 1: ...JinkoSolar Photovoltaic Module Installation Manual ...

Page 2: ...ty 2 2 Installation Condition 2 3 Mechanical Installation Introduction 2 2 1 Climate Condition 2 2 2 Site Selection 2 3 1 Mounting with Bolts 2 2 3 Tilt Angle Selection 4 Maintenance and Care 5 Electrical Specification 4 1 Visual Inspection 4 3 Inspection of Connector and Cable 6 Disclaimer of Liability 4 2 Cleaning 2 3 2 Mounting with Clamps Appendix1 Applicable Products 3 Wiringand Connections ...

Page 3: ...n this application class are considered to meet the requirements for Safety Class II 1 2 Warnings PV modules generate DC electrical energy when exposed to sunlight or other light sources Active parts of module such as terminals can result in burns sparks and lethal shock Artificially concentrated sunlight shall not be directed on the module or panel Front protective glass is utilized on the module...

Page 4: ...oltage ratings conductor current ratings fuse sizes and size of controls connected to the PV output Once the PV module has been shipped to the installation site all of the parts should be unpacked properly with care Do not stand or step on the PV module like below pictures show This is prohibited and there is a risk of damage to the module and cause injury for you Only PV modules with the same cel...

Page 5: ...ain damaging your health and well being When replacing old appliances with new ones the retailer is legally obligated to take back your old appliance for disposals at least free of charge 2 Installation 2 1 Installation Safety Always wear protective head gear insulating gloves and safety shoes with rubber soles Keep the PV module packed in the carton until installation Do not touch the PV module u...

Page 6: ...ical load bearing include wind and snow loads of the module is based on the approved mounting methods The professional system installer must be responsible for mechanical load calculation according to the system design 2 2 2 Site Selection In most applications Jinko solar PV modules should be installed in a location where they will receive maximum sunlight throughout the year In the Northern Hemis...

Page 7: ...ilt angle of the PV modules should be selected to optimize the performance based on seasonal load and sunlight In general if the PV output is adequate when irradiance is low e g winter then the angle chosen should be adequate during the rest of the year For grid connected installations where the PV modules are attached to a permanent structure PV modules should be tilted so that the energy product...

Page 8: ...le has 8 mounting holes Length Width 14mm 9mm used to secure the modules to support structure Always use all the eight mounting holes to secure the modules The module frame must be attached to a mounting rail using M8 corrosion proof bolts together with spring washers and flat washers in eight symmetrical locations on the PV module The applied torque value should be big enough to fix the modules s...

Page 9: ...oup 8 1665 992 1684 1002 Group 9 1665 992 1684 1002 1672 992 1704 1008 Group 20 1704 1008 Group 22 1684 1002 Group 30 1704 1008 Group 46 1684 1002 72P Height of the frame mm 40 30 Group 10 1956 992 1979 1002 Group 11 1987 992 2008 1002 Group 12 1956 992 1979 1002 Group 13 1987 992 2008 1002 Group 14 1956 992 1979 1002 Group 15 1987 992 2008 1002 Group 16 1956 992 1979 1002 Group 17 1987 992 2008 1...

Page 10: ...up 35 2194 1008 2190 1005 Group 37 2163 995 2167 997 2167 998 2166 1002 Group 39 2168 1021 2168 1024 2182 1029 2182 1032 Group 41 2194 1034 2205 1032 Group 43 2194 1034 2205 1032 Group 47 2168 1021 2168 1024 2182 1029 2182 1032 Table 1 Mechanical dimensions for bolt fitting method eight mounting holes Notes Group 1 48 refer to appendix 1 for details According to IEC 61215 for a maximum positive de...

Page 11: ...22 1684 1002 Group 30 1704 1008 Group 46 1684 1002 72P Height of the frame mm 30 Group 10 1956 992 1979 1002 Group 11 1987 992 2008 1002 Group 12 1956 992 1979 1002 Group 13 1987 992 2008 1002 Group 14 1956 992 1979 1002 Group 15 1987 992 2008 1002 Group 16 1956 992 1979 1002 Group 17 1987 992 2008 1002 Group 18 1987 992 2008 1002 2031 1008 Group 19 2031 1008 Group 21 2008 1002 Group 29 2031 1008 ...

Page 12: ...7 998 2166 1002 Group 39 2168 1021 2168 1024 2182 1029 2182 1032 Group 41 2194 1034 2205 1032 Group 43 2194 1034 2205 1032 Group 47 2168 1021 2168 1024 2182 1029 2182 1032 Table 2 Mechanical dimensions for bolt fitting method four mounting holes Note The installation method of bolt fitting four mounting holes is based on the internal results in Jinko According to IEC 61215 for a maximum positive d...

Page 13: ...08 Group 46 1684 1002 72P Height of the frame mm 40 30 Group 10 1956 992 1979 1002 Group 11 1987 992 2008 1002 Group 12 1956 992 1979 1002 Group 13 1987 992 2008 1002 Group 14 1956 992 1979 1002 Group 15 1987 992 2008 1002 Group 16 1956 992 1979 1002 Group 17 1987 992 2008 1002 Group 18 1987 992 2008 1002 2031 1008 Group 19 2031 1008 Group 21 2008 1002 Group 29 2031 1008 Group 45 2008 1002 78P Hei...

Page 14: ...modified under any circumstances When choosing this type of clamp mounting method please be sure to use at least four clamps on each module two clamps should be attached on each long sides of the module Depending on the local wind and snow loads if excessive pressure load is expected additional clamps or support would be required to ensure the module can bear the load The applied torque value shou...

Page 15: ...e the applicable product types and installation locations are shown in figure 7 and table 5 When installing modules using clamps on the long side short side of the frame the applicable product types and installation locations are shown in figure 8 and table 6 When installing modules using clamps on the long side of the frame the applicable product types and installation locations The without C tra...

Page 16: ... K J K 60P Height of the frame mm 35 30 Group 1 1650 992 1665 1002 280 420 L 4 50mm L is the length of the long side of the module Group 2 1665 992 1684 1002 280 420 Group 3 1650 992 1665 1002 280 420 Group 4 1665 992 1684 1002 280 420 Group 5 1650 992 1665 1002 280 420 Group 6 1665 992 1684 1002 280 420 Group 7 1650 992 1665 1002 280 420 Group 8 1665 992 1684 1002 280 420 Group 9 1665 992 1684 10...

Page 17: ...Group 26 1822 1008 280 420 Group 28 1822 1008 280 420 Group 32 1840 998 1841 1002 280 420 Group 34 1868 1008 1865 1005 280 420 Group 36 1868 1008 1865 1005 280 420 Group 38 1840 998 1841 1002 280 420 Group 40 1842 1021 1842 1024 1855 1029 1855 1032 280 420 Group 42 1868 1034 1878 1032 280 420 Group 44 1868 1034 1878 1032 280 420 Group 48 1842 1021 1842 1024 1855 1029 1855 1032 280 420 78P Height o...

Page 18: ... mechanical load 1067Pa positive 1067Pa negative mechanical load Module dimensions mm A B J K J K 60P Height of the frame mm 35 30 Group 1 1650 992 1665 1002 50 240 100 240 Group 2 1665 992 1684 1002 50 240 100 240 Group 3 1650 992 1665 1002 50 240 100 240 Group 4 1665 992 1684 1002 50 240 100 240 Group 5 1650 992 1665 1002 50 240 100 240 Group 6 1665 992 1684 1002 50 240 100 240 Group 7 1650 992 ...

Page 19: ...240 130 240 Group 26 1822 1008 130 240 130 240 Group 28 1822 1008 130 240 130 240 Group 32 1840 998 1841 1002 130 240 130 240 Group 34 1868 1008 1865 1005 130 240 130 240 Group 36 1868 1008 1865 1005 130 240 130 240 Group 38 1840 998 1841 1002 130 240 130 240 Group 40 1842 1021 1842 1024 1855 1029 1855 1032 130 240 130 240 Group 42 1868 1034 1878 1032 130 240 130 240 Group 44 1868 1034 1878 1032 1...

Page 20: ...5 30 Group 1 1650 992 1665 1002 50 240 280 420 100 240 L 4 50mm L is the length of the long side of the module Group 2 1665 992 1684 1002 50 240 280 420 100 240 Group 3 1650 992 1665 1002 50 240 280 420 100 240 Group 4 1665 992 1684 1002 50 240 280 420 100 240 Group 5 1650 992 1665 1002 50 240 280 420 100 240 Group 6 1665 992 1684 1002 50 240 280 420 100 240 Group 7 1650 992 1665 1002 50 240 280 4...

Page 21: ...992 2008 1002 50 240 280 480 100 240 Group 16 1956 992 1979 1002 50 240 280 480 100 240 Group 17 1987 992 2008 1002 50 240 280 480 100 240 Group 18 1987 992 2008 1002 2031 1008 50 240 280 480 100 240 Group 19 2031 1008 50 240 280 480 100 240 Group 21 2008 1002 50 240 280 480 100 240 Group 29 2031 1008 50 240 280 480 100 240 Group 45 2008 1002 50 240 280 480 100 240 66P Height of the frame mm 35 30...

Page 22: ...240 L 4 50mm L is the length of the long side of the module Group 25 2130 1002 2139 1008 130 240 380 520 130 240 Group 27 2130 1002 2139 1008 130 240 380 520 130 240 Group 31 2163 995 2167 997 2167 998 2166 1002 130 240 380 520 130 240 Group 33 2194 1008 2190 1005 130 240 380 520 130 240 Group 35 2194 1008 2190 1005 130 240 380 520 130 240 Group 37 2163 995 2167 997 2167 998 2166 1002 130 240 380 ...

Page 23: ...00Pa with 1 5 times safety factor 2 3 2 4 Clamp Mounting on Long Sides of the Frames The without C transparent backsheet series module Figure 9 Installation methods of clamps on long sides Module type Max Design Pressure 3600Pa positive 1600Pa negative mechanical load Module dimensions mm A B J K 72P Height of the frame mm 40 Group 19 2031 1008 300 480 Group 29 2031 1008 300 480 78P Height of the ...

Page 24: ...ne string is in shade then the other parallel strings of modules will be loaded by the shaded string and the current will pass through to create a current circuit Based on the maximum series fuse rating of module and local electrical codes and standards make sure the modules strings in parallel are protected with the appropriate in line string fusing d Open the combiner box of the control system a...

Page 25: ...ndard full module L is 900 1200mm the half cut module L is 145 290mm and the SWAN bifacial module L is 150 250mm For customized module L can be based on your condition Please take the cable length into consideration before designing the wiring layout Figure 11 1 The full module junction box Figure 11 2 The half cut module SWAN bifacial module junction box i It is recommend to use negatively ground...

Page 26: ...aces d PV modules are not shaded by unwanted obstacles and or foreign material e Corrosion along the cells bus bar The corrosion is caused by moisture intrusion thought the module back sheet Check the back sheet for damage f Check whether the back sheet is burn out g Check if screws and mounting brackets are tight adjust and tighten as necessary 4 2 Cleaning a A build up of dust or dirt on the mod...

Page 27: ...ition 6 Disclaimer of Liability Because the use of the manual and the conditions or methods of installation operation use and maintenance of photovoltaic PV product are beyond Jinko s control Jinko does not accept responsibility and expressly disclaims liability for loss damage or expense arising out of or in any way connected with such installation operation use or maintenance No responsibility i...

Page 28: ...PP 60H V MX3 JKMSxxxPP 60HB V MX3 JKMSxxxPP 60H MX3 JKMSxxxPP 60HB MX3 xxx 260 315 in increment of 5 JKMSxxxPP 60HL V MX3 JKMSxxxPP 60HBL V MX3 JKMSxxxPP 60HL MX3 JKMSxxxPP 60HBL MX3 xxx 260 315 in increment of 5 Group 5 JKMxxxM 60 JKMxxxM 60 Plus JKMSxxxM 60 JKMSxxxM 60 J JKMxxxM 60 V JKMxxxM 60 Plus V JKMSxxxM 60 V JKMSxxxM 60 V J JKMxxxM 60B xxx 270 340 in increment of 5 JKMxxxM 60L JKMxxxM 60L...

Page 29: ...X3 JKMSxxxPP 72B V MX3 JKMSxxxPP 72 MX3 JKMSxxxPP 72B MX3 xxx 320 355 in increment of 5 JKMSxxxPP 72L V MX3 JKMSxxxPP 72BL V MX3 JKMSxxxPP 72L MX3 JKMSxxxPP 72BL MX3 xxx 320 355 in increment of 5 Group 13 JKMSxxxPP 72H V MX3 JKMSxxxPP 72HB V MX3 JKMSxxxPP 72H MX3 JKMSxxxPP 72HB MX3 xxx 330 380 in increment of 5 JKMSxxxPP 72HL V MX3 JKMSxxxPP 72HBL V MX3 JKMSxxxPP 72HL MX3 JKMSxxxPP 72HBL MX3 xxx 3...

Page 30: ...H T JKMxxxN 72HL T xxx 375 425 in increment of 5 Group 19 JKMxxxN 72H MBB TV JKMxxxN 72H MBB T xxx 390 420 in increment of 5 Group 20 JKMxxxN 60H MBB TV JKMxxxN 60H MBB T xxx 330 350 in increment of 5 Group 21 JKMxxxM 72H MBB JKMxxxM 72H MBB V xxx 385 415 in increment of 5 Group 22 JKMxxxM 60H MBB JKMxxxM 60H MBB V xxx 320 345 in increment of 5 Group 23 JKSM3 DACA xxx JKSM3 DFCA xxx xxx 400 440 in...

Page 31: ...xxxM 66H TV JKMxxxM 66H T xxx 340 385 in increment of 5 Group 35 JKMxxxN 78H TV JKMxxxN 78H T xxx 410 460 in increment of 5 Group 36 JKMxxxN 66H TV JKMxxxN 66H T xxx 345 385 in increment of 5 Group 37 JKMxxxM 78HB V JKMxxxM 78HB xxx 405 435 in increment of 5 Group 38 JKMxxxM 66HB V JKMxxxM 66HB xxx 340 365 in increment of 5 Group 39 JKMxxxM 7RL3 V JKMxxxM 7RL3 JKMxxxM 7RL3 V J JKMxxxM 7RL3 J xxx 4...

Page 32: ...KMxxxN 6RL3 V JKMxxxN 6RL3 JKMxxxN 6RL3 V J JKMxxxN 6RL3 J xxx 360 395 in increment of 5 Notes PP the eagle series module Plus the eagle series module JKMS the smart module V module with 1500V H half cut series module L large cell series module T TV transparent backsheet series module MX3 module with Z8S Junction Box MBB nine busbar B black backsheet RL3 large cell TR series module Jinko Module Wa...

Page 33: ...39 9 9 93 300 33 4 9 40 2 10 01 305 33 6 9 09 40 5 10 09 310 33 9 9 16 40 8 10 16 315 34 1 9 25 41 1 10 24 Group 3 Group 4 260 31 1 8 37 37 9 9 08 12 0 33 6 265 31 4 8 44 38 1 9 19 12 0 33 6 270 31 7 8 52 38 4 9 27 12 0 33 6 275 32 8 61 38 7 9 38 12 0 33 6 280 32 3 8 69 39 9 5 12 0 33 6 285 32 5 8 77 39 3 9 78 12 0 33 6 290 32 8 8 85 39 6 9 85 12 0 33 6 Group 4 295 33 1 8 93 39 9 9 93 12 0 33 6 30...

Page 34: ...12 0 33 6 300 32 6 9 21 40 1 9 98 12 0 33 6 305 32 8 9 3 40 3 10 07 12 0 33 6 310 33 9 4 40 5 10 15 12 0 33 6 315 33 2 9 49 40 7 10 23 12 0 33 6 320 33 4 9 59 40 9 10 31 12 0 33 6 325 33 6 9 68 41 1 10 5 12 0 33 6 330 33 8 9 77 41 3 10 61 12 0 33 6 335 34 9 86 41 5 10 73 12 0 33 6 340 34 2 9 95 41 7 10 82 12 0 33 6 Group 9 P 型 315 32 7 9 63 39 9 9 99 320 32 9 9 73 40 1 10 07 325 33 1 9 82 40 3 10 ...

Page 35: ...355 38 9 9 13 47 5 9 79 360 39 1 9 21 47 8 9 87 365 39 3 9 29 48 1 9 95 370 39 5 9 37 48 4 10 02 375 39 7 9 45 48 7 10 09 380 39 9 9 53 49 10 16 Group 12 320 37 4 8 56 45 3 9 21 12 0 37 2 325 37 6 8 66 45 5 9 28 12 0 37 2 330 37 8 8 74 45 8 9 35 12 0 37 2 335 38 8 82 46 1 9 43 12 0 37 2 340 38 2 8 91 46 5 9 54 12 0 37 2 345 38 4 8 99 46 9 9 63 12 0 37 2 350 38 6 9 07 47 2 9 71 12 0 37 2 355 38 9 9...

Page 36: ... 49 8 10 61 405 42 9 65 50 1 10 69 410 42 3 9 7 50 3 10 76 415 42 6 9 75 50 6 10 82 420 42 9 9 80 50 9 10 88 425 43 2 9 85 51 2 10 94 Group 16 Group 17 335 38 4 8 72 46 9 9 79 12 0 37 2 340 38 7 8 79 47 1 9 81 12 0 37 2 345 38 9 8 87 47 3 9 85 12 0 37 2 350 39 1 8 94 47 5 9 88 12 0 37 2 355 39 3 9 04 47 8 9 93 12 0 37 2 360 39 5 9 12 48 10 02 12 0 37 2 365 39 7 9 2 48 2 10 09 12 0 37 2 370 39 9 9 ...

Page 37: ...20 40 32 10 42 49 10 96 425 40 43 10 51 49 1 11 07 Group 19 390 39 64 9 84 48 4 10 36 395 39 74 9 94 48 5 10 45 400 39 85 10 04 48 63 10 54 405 39 99 10 13 48 7 10 65 410 40 09 10 23 48 8 10 75 415 40 22 10 32 48 9 10 86 420 40 31 10 42 49 10 96 Group 20 330 33 51 9 85 40 56 10 43 335 33 68 9 95 40 73 10 53 340 33 88 10 04 40 84 10 64 345 34 07 10 13 40 94 10 73 350 34 16 10 25 41 1 10 82 Group 21...

Page 38: ... 44 1 9 87 350 36 85 9 5 44 2 9 95 355 36 95 9 61 44 30 10 03 360 37 04 9 72 44 40 10 11 365 37 14 9 83 44 50 10 19 370 37 23 9 94 44 60 10 27 Group 25 400 43 3 9 24 52 9 86 405 43 41 9 33 52 1 9 91 410 43 53 9 42 52 2 9 96 415 43 64 9 51 52 3 10 01 420 43 75 9 6 52 4 10 07 425 43 86 9 69 52 5 10 16 430 43 97 9 78 52 6 10 25 435 44 08 9 87 52 7 10 34 440 44 18 9 96 52 80 10 38 445 44 28 10 05 52 9...

Page 39: ... 83 44 50 10 37 370 37 23 9 94 44 60 10 44 Group 29 385 40 66 9 47 48 47 10 31 390 40 76 9 57 48 57 10 38 395 40 85 9 67 48 67 10 45 400 40 95 9 77 48 77 10 52 405 41 04 9 87 48 87 10 59 Group 30 320 33 76 9 48 40 31 10 22 325 33 89 9 59 40 43 10 29 330 34 03 9 7 40 55 10 36 335 34 15 9 81 40 67 10 43 Group 31 405 42 91 9 44 51 07 10 20 410 43 03 9 53 51 16 10 27 415 43 10 9 63 51 25 10 34 420 43 ...

Page 40: ...up 34 340 36 72 9 26 43 56 10 12 345 36 82 9 37 43 64 10 20 350 36 92 9 48 43 67 10 28 355 37 02 9 59 43 71 10 36 360 37 12 9 70 43 75 10 44 365 37 21 9 81 43 83 10 52 370 37 30 9 92 43 92 10 60 375 37 39 10 03 44 00 10 68 380 37 48 10 14 44 11 10 76 385 37 57 10 25 44 17 10 84 Group 35 410 42 71 9 60 51 58 10 42 415 42 79 9 70 51 61 10 51 420 42 86 9 80 51 64 10 60 425 42 93 9 90 51 67 10 69 430 ...

Page 41: ...36 69 9 54 43 65 10 25 355 36 76 9 66 43 68 10 37 360 36 81 9 78 43 7 10 49 365 36 87 9 9 43 73 10 61 Group 39 430 42 41 10 14 51 10 10 96 435 42 52 10 23 51 20 11 05 440 42 64 10 32 51 30 11 14 445 42 75 10 41 51 40 11 23 450 42 86 10 50 51 50 11 32 455 42 97 10 59 51 60 11 41 460 43 08 10 68 51 70 11 50 465 43 18 10 77 51 92 11 59 470 43 28 10 86 52 14 11 68 Group 40 360 35 90 10 03 43 24 10 85 ...

Page 42: ...0 36 90 10 57 43 92 11 15 395 36 95 10 69 44 00 11 25 Group 43 425 43 15 9 85 51 20 10 62 430 43 22 9 95 51 30 10 71 435 43 29 10 05 51 40 10 80 440 43 36 10 15 51 50 10 89 445 43 42 10 25 51 60 10 98 450 43 48 10 35 51 70 11 07 455 43 54 10 45 51 80 11 16 460 43 60 10 55 51 90 11 25 465 43 66 10 65 52 00 11 34 470 43 72 10 75 52 10 11 43 Group 44 355 36 38 9 76 43 32 10 54 360 36 44 9 88 43 41 10...

Page 43: ...45 33 60 10 27 40 60 10 70 350 33 72 10 38 40 73 10 76 Group 47 430 42 45 10 13 51 10 10 96 435 42 57 10 22 51 20 11 05 440 42 68 10 31 51 30 11 14 445 42 79 10 40 51 40 11 23 450 42 90 10 49 51 50 11 32 455 43 01 10 58 51 60 11 41 460 43 12 10 67 51 70 11 50 465 43 22 10 76 51 90 11 59 470 43 32 10 85 52 10 11 68 Group 48 360 35 72 10 08 43 24 10 93 365 35 79 10 20 43 32 11 03 370 35 86 10 32 43 ...

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Page 45: ...ent Zone Jiangxi Province China 334100 Tel 86 793 858 8188 Fax 86 793 846 1152 Jiangxi Manufacture Base No 58 Yuanxi Road Haining Yuanhua Industrial Park Zhejiang Province China 314416 Tel 86 573 8798 5678 Fax 86 573 8787 1070 Zhejiang Manufacture Base Jinko Building 99 Shouyang Road Jingan District Shanghai China 200027 Tel 86 21 5183 8777 Fax 86 21 5180 8600 ...