Jireh Skoot Manual Download

Page: 146 / 154

PAGE 135 of 142

DN0108 Rev 00

10.10. Probe Holder Components

10.10.1. Arm Style

10.10.2. Yoke Style

10.10.3. Swing Arm Style

10.10.4. Heavy Duty Yoke Style

10.10.5. Pivot Button Style

NOTE:

Additional probe holder pivot button types available.

(see “Jireh Industries Ltd.” on page 1)

Arm Style

Short, Flat

Long, Flat

Standard, Drop

Short, Drop

Long, Drop

Standard,

Extra-Drop

Short, Extra-Drop

Standard, Flat

PH0089

PH0099

PH0093

Extra-Short, Flat

Extra-Short, Drop

PH0159

PH0161

PH0092

PH0094

PH0095

PH0096

PH0090

Part #

Arm Style

Part #

BG0038-15

BG0038-05

(5.91

)

(1.97

)

BG0038-35

BG0038-25

(13.78

)

(9.84

)

BG0038-55

BG0038-45

(21.65

)

(17.72

)

Length

Part #

BG0038-20

BG0038-10

(7.87

)

(3.94

)

BG0038-40

BG0038-30

(15.75

)

(11.81

)

BG0038-50 50

(19.69

)

Length

Part #

BG0090-15

BG0090-05

(5.91

)

(1.97

)

BG0090-35

BG0090-25

(13.78

)

(9.84

)

BG0090-55

BG0090-45

(21.65

)

(17.72

)

Length

Part #

BG0090-20

BG0090-10

(7.87

)

(3.94

)

BG0090-40

BG0090-30

(15.75

)

(11.81

)

BG0090-50 50

(19.69

)

Length

Pivot Hole Size

5.0

(0.20

)

2.7

(0.11

)

9.5

(0.38

)

8.0

(0.32

)

Olympus TOFD

Sonatest DAAH PA

Olympus PA

2.3

(0.09

)

Conical Head

(0.20

)

Internal

3.0

(0.12

)

Zetec PA/TOFD

Wedge Type

Pivot Hole Size

Wedge Type

Wide

Standard

PHS048

8.3

(3.26

)

12.2

(4.79

)

Length

Yoke Style

Yoke Style Part #

PHS047

Part #

Length

Long

Short

PH0069

4.1

(1.61

)

4.6

(1.81

)

Length

Swing Arm Style

Part #

PH0100

Part #

Length

Yoke Style

Wide

Standard

PHS063

PHS052

Part #

6.3

(2.47

)

Length

7.9

(3.06

)

Length

Yoke Style Part #

B
C

Connector

Type

Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2

Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ

Company/Instrument

Connector

Type

GE - USM Vision

Sonotron - Isonic

TD - Focus Scan, Handy Scan, Pocket Scan

Olympus - OmniScan MX2, OmniScan SX

Sonatest - VEO, PRISMA

Company/Instrument

Pragma PAUT 16/128, PragmaLite / Pragma UT400

Fig. 267 - Probe holder arm selection

Arm Style

Short, Flat

Long, Flat

Standard, Drop

Short, Drop

Long, Drop

Standard,

Extra-Drop

Short, Extra-Drop

Standard, Flat

PH0089

PH0099

PH0093

Extra-Short, Flat

Extra-Short, Drop

PH0159

PH0161

PH0092

PH0094

PH0095

PH0096

PH0090

Part #

Arm Style

Part #

BG0038-15

BG0038-05

(5.91

)

(1.97

)

BG0038-35

BG0038-25

(13.78

)

(9.84

)

BG0038-55

BG0038-45

(21.65

)

(17.72

)

Length

Part #

BG0038-20

BG0038-10

(7.87

)

(3.94

)

BG0038-40

BG0038-30

(15.75

)

(11.81

)

BG0038-50 50

(19.69

)

Length

Part #

BG0090-15

BG0090-05

(5.91

)

(1.97

)

BG0090-35

BG0090-25

(13.78

)

(9.84

)

BG0090-55

BG0090-45

(21.65

)

(17.72

)

Length

Part #

BG0090-20

BG0090-10

(7.87

)

(3.94

)

BG0090-40

BG0090-30

(15.75

)

(11.81

)

BG0090-50 50

(19.69

)

Length

Pivot Hole Size

5.0

(0.20

)

2.7

(0.11

)

9.5

(0.38

)

8.0

(0.32

)

Olympus TOFD

Sonatest DAAH PA

Olympus PA

2.3

(0.09

)

Conical Head

(0.20

)

Internal

3.0

(0.12

)

Zetec PA/TOFD

Wedge Type

Pivot Hole Size

Wedge Type

Wide

Standard

PHS048

8.3

(3.26

)

12.2

(4.79

)

Length

Yoke Style

Yoke Style Part #

PHS047

Part #

Length

Long

Short

PH0069

4.1

(1.61

)

4.6

(1.81

)

Length

Swing Arm Style

Part #

PH0100

Part #

Length

Yoke Style

Wide

Standard

PHS063

PHS052

Part #

6.3

(2.47

)

Length

7.9

(3.06

)

Length

Yoke Style Part #

B
C

Connector

Type

Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2

Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ

Company/Instrument

Connector

Type

GE - USM Vision

Sonotron - Isonic

TD - Focus Scan, Handy Scan, Pocket Scan

Olympus - OmniScan MX2, OmniScan SX

Sonatest - VEO, PRISMA

Company/Instrument

Pragma PAUT 16/128, PragmaLite / Pragma UT400

Fig. 268 - Probe holder yoke selection

Arm Style

Short, Flat

Long, Flat

Standard, Drop

Short, Drop

Long, Drop

Standard,

Extra-Drop

Short, Extra-Drop

Standard, Flat

PH0089

PH0099

PH0093

Extra-Short, Flat

Extra-Short, Drop

PH0159

PH0161

PH0092

PH0094

PH0095

PH0096

PH0090

Part #

Arm Style

Part #

BG0038-15

BG0038-05

(5.91

)

(1.97

)

BG0038-35

BG0038-25

(13.78

)

(9.84

)

BG0038-55

BG0038-45

(21.65

)

(17.72

)

Length

Part #

BG0038-20

BG0038-10

(7.87

)

(3.94

)

BG0038-40

BG0038-30

(15.75

)

(11.81

)

BG0038-50 50

(19.69

)

Length

Part #

BG0090-15

BG0090-05

(5.91

)

(1.97

)

BG0090-35

BG0090-25

(13.78

)

(9.84

)

BG0090-55

BG0090-45

(21.65

)

(17.72

)

Length

Part #

BG0090-20

BG0090-10

(7.87

)

(3.94

)

BG0090-40

BG0090-30

(15.75

)

(11.81

)

BG0090-50 50

(19.69

)

Length

Pivot Hole Size

5.0

(0.20

)

2.7

(0.11

)

9.5

(0.38

)

8.0

(0.32

)

Olympus TOFD

Sonatest DAAH PA

Olympus PA

2.3

(0.09

)

Conical Head

(0.20

)

Internal

3.0

(0.12

)

Zetec PA/TOFD

Wedge Type

Pivot Hole Size

Wedge Type

Wide

Standard

PHS048

8.3

(3.26

)

12.2

(4.79

)

Length

Yoke Style

Yoke Style Part #

PHS047

Part #

Length

Long

Short

PH0069

4.1

(1.61

)

4.6

(1.81

)

Length

Swing Arm Style

Part #

PH0100

Part #

Length

Yoke Style

Wide

Standard

PHS063

PHS052

Part #

6.3

(2.47

)

Length

7.9

(3.06

)

Length

Yoke Style Part #

B
C

Connector

Type

Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2

Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ

Company/Instrument

Connector

Type

GE - USM Vision

Sonotron - Isonic

TD - Focus Scan, Handy Scan, Pocket Scan

Olympus - OmniScan MX2, OmniScan SX

Sonatest - VEO, PRISMA

Company/Instrument

Pragma PAUT 16/128, PragmaLite / Pragma UT400

Fig. 269 - Swing arm selection

Arm Style

Short, Flat

Long, Flat

Standard, Drop

Short, Drop

Long, Drop

Standard,

Extra-Drop

Short, Extra-Drop

Standard, Flat

PH0089

PH0099

PH0093

Extra-Short, Flat

Extra-Short, Drop

PH0159

PH0161

PH0092

PH0094

PH0095

PH0096

PH0090

Part #

Arm Style

Part #

BG0038-15

BG0038-05

(5.91

)

(1.97

)

BG0038-35

BG0038-25

(13.78

)

(9.84

)

BG0038-55

BG0038-45

(21.65

)

(17.72

)

Length

Part #

BG0038-20

BG0038-10

(7.87

)

(3.94

)

BG0038-40

BG0038-30

(15.75

)

(11.81

)

BG0038-50 50

(19.69

)

Length

Part #

BG0090-15

BG0090-05

(5.91

)

(1.97

)

BG0090-35

BG0090-25

(13.78

)

(9.84

)

BG0090-55

BG0090-45

(21.65

)

(17.72

)

Length

Part #

BG0090-20

BG0090-10

(7.87

)

(3.94

)

BG0090-40

BG0090-30

(15.75

)

(11.81

)

BG0090-50 50

(19.69

)

Length

Pivot Hole Size

5.0

(0.20

)

2.7

(0.11

)

9.5

(0.38

)

8.0

(0.32

)

Olympus TOFD

Sonatest DAAH PA

Olympus PA

2.3

(0.09

)

Conical Head

(0.20

)

Internal

3.0

(0.12

)

Zetec PA/TOFD

Wedge Type

Pivot Hole Size

Wedge Type

Wide

Standard

PHS048

8.3

(3.26

)

12.2

(4.79

)

Length

Yoke Style

Yoke Style Part #

PHS047

Part #

Length

Long

Short

PH0069

4.1

(1.61

)

4.6

(1.81

)

Length

Swing Arm Style

Part #

PH0100

Part #

Length

Yoke Style

Wide

Standard

PHS063

PHS052

Part #

6.3

(2.47

)

Length

7.9

(3.06

)

Length

Yoke Style Part #

B
C

Connector

Type

Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2

Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ

Company/Instrument

Connector

Type

GE - USM Vision

Sonotron - Isonic

TD - Focus Scan, Handy Scan, Pocket Scan

Olympus - OmniScan MX2, OmniScan SX

Sonatest - VEO, PRISMA

Company/Instrument

Pragma PAUT 16/128, PragmaLite / Pragma UT400

Fig. 270 - Heavy duty probe holder yoke selection

Arm Style

Short, Flat

Long, Flat

Standard, Drop

Short, Drop

Long, Drop

Standard,

Extra-Drop

Short, Extra-Drop

Standard, Flat

PH0089

PH0099

PH0093

Extra-Short, Flat

Extra-Short, Drop

PH0159

PH0161

PH0092

PH0094

PH0095

PH0096

PH0090

Part #

Arm Style

Part #

BG0038-15

BG0038-05

(5.91

)

(1.97

)

BG0038-35

BG0038-25

(13.78

)

(9.84

)

BG0038-55

BG0038-45

(21.65

)

(17.72

)

Length

Part #

BG0038-20

BG0038-10

(7.87

)

(3.94

)

BG0038-40

BG0038-30

(15.75

)

(11.81

)

BG0038-50 50

(19.69

)

Length

Part #

BG0090-15

BG0090-05

(5.91

)

(1.97

)

BG0090-35

BG0090-25

(13.78

)

(9.84

)

BG0090-55

BG0090-45

(21.65

)

(17.72

)

Length

Part #

BG0090-20

BG0090-10

(7.87

)

(3.94

)

BG0090-40

BG0090-30

(15.75

)

(11.81

)

BG0090-50 50

(19.69

)

Length

Pivot Hole Size

5.0

(0.20

)

2.7

(0.11

)

9.5

(0.38

)

8.0

(0.32

)

Olympus TOFD

Sonatest DAAH PA

Olympus PA

2.3

(0.09

)

Conical Head

(0.20

)

Internal

3.0

(0.12

)

Zetec PA/TOFD

Wedge Type

Pivot Hole Size

Wedge Type

Wide

Standard

PHS048

8.3

(3.26

)

12.2

(4.79

)

Length

Yoke Style

Yoke Style Part #

PHS047

Part #

Length

Long

Short

PH0069

4.1

(1.61

)

4.6

(1.81

)

Length

Swing Arm Style

Part #

PH0100

Part #

Length

Yoke Style

Wide

Standard

PHS063

PHS052

Part #

6.3

(2.47

)

Length

7.9

(3.06

)

Length

Yoke Style Part #

B
C

Connector

Type

Olympus - Focus LT / Zetec Z-Scan / Eddyfi Ectane 2

Olympus - OmniScan MX / Zetec - ZIRCON, TOPAZ

Company/Instrument

Connector

Type

GE - USM Vision

Sonotron - Isonic

TD - Focus Scan, Handy Scan, Pocket Scan

Olympus - OmniScan MX2, OmniScan SX

Sonatest - VEO, PRISMA

Company/Instrument

Pragma PAUT 16/128, PragmaLite / Pragma UT400

Fig. 271 - Pivot button selection

Summary of Contents for Skoot

Page 1: ...SKOOT Automated Scanner DN0108 Rev 00 ...

Page 2: ...area below a crawler must be kept clear at all times A clearly marked NO ENTRY ZONE must be cordoned off directly below the area of crawler operation see Preparation for Safe Use on page 33 for additional details WARNING Do NOT operate or place crawler on a surface higher than 2 m 6 ft without a proper tether held taut at all times see Tether Requirements and Attachment on page 34 for additional d...

Page 3: ...ay WARNING MAGNETIC MATERIAL The installation removal mat see Installation Removal Mat on page 27 contains magnetic material People with pacemakers or ICD s must stay at least 10 cm 4 in away CAUTION DO NOT operate the SKOOT crawler on an inspection surface which is electrically connected to a component that is being welded WARNING If this product is to be used with any Child Products listed in Ch...

Page 4: ... unsorted municipal waste but should be collected separately see Disposal on page 140 for additional details CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur EMERGENCY STOP This symbol indicates emergency stop button ...

Page 5: ...imits 4 2 1 1 2 Operating Environment 5 2 1 1 3 User 5 2 1 2 Unintended Use 6 2 1 3 Dimensions and Weight 6 2 1 4 Power Requirements 8 2 1 5 Environmental Sealing 8 2 1 6 Performance Specifications 8 2 1 7 Encoder Interface Specifications 9 2 2 Compatible Components 10 2 2 1 Low Profile Probe Holder Frame 10 2 2 1 1 Intended Use 10 2 2 1 2 Operating Limits 10 2 2 2 Vertical Probe Holder Frame 10 2...

Page 6: ... 4 Environmental Sealing 13 2 2 12 Medium Temperature Add On Kit 14 2 2 12 1 Intended Use 14 2 2 12 2 Operating Limits 14 2 2 13 Encoder Adapter 14 2 2 13 1 Intended Use 14 2 3 Child Products 15 2 3 1 Motorized Couplant Pump 15 2 3 2 Motorized Raster Arm 15 2 3 3 Optical Guide 15 2 3 4 Battery Kit 15 Chapter 3 Definitions 16 3 1 Definition of Symbols 16 3 2 Definitions of Terms 16 3 3 Safety Symbo...

Page 7: ...er 29 4 4 6 Vertical Probe Holder 30 4 4 7 Heavy Duty Vertical Probe Holder 30 4 4 8 Corrosion Thickness Probe Holder 30 4 4 9 HydroFORM Cart 30 4 4 10 Preamp Bracket 30 4 4 11 Battery Powered Optical Guide 31 4 4 12 Automated Crawler Medium Temperature Add On Kit 31 4 4 13 Encoder Adapter 31 4 5 Child Products 32 4 5 1 Motorized Couplant Pump 32 4 5 2 Motorized Raster Arm 32 4 5 3 Optical Guide 3...

Page 8: ...Holder 90 Adjustment 58 5 9 2 Vertical Probe Holder 59 5 9 2 1 Probe Holder Setup 59 5 9 2 2 Probe Holder Vertical Adjustment 60 5 9 2 3 Probe Holder Transverse Adjustment 61 5 9 2 4 Probe Holder Longitudinal Adjustment 62 5 9 2 5 Probe Holder Left Right Conversion 63 5 9 3 Slip Joint Probe Holder 65 5 9 3 1 Probe Holder Setup 65 5 9 3 2 Probe Holder Adjustment 67 5 9 3 3 Probe Holder Force Adjust...

Page 9: ...se 95 6 3 Operation 97 6 3 1 Handheld Controller Layout 97 6 3 1 1 Touchscreen 97 6 3 1 2 D pad 98 6 3 1 3 Joysticks 98 6 3 2 Mode Select Screen 99 6 3 3 Jog Mode 99 6 3 4 Latched Jog Mode 101 6 3 5 1 Axis Scan Mode 102 6 3 5 1 1 Axis Scan Screen 103 6 3 6 System Utilities Screen 105 6 3 6 1 User Settings Screen 106 6 3 6 2 Diagnostics Screens 107 6 3 6 2 1 Detected Modules 107 6 3 6 2 2 System 1 ...

Page 10: ...10 2 1 Encoder Connector Type 127 10 2 3 Power Cord Type 127 10 3 Probe Holder Frame 128 10 4 Low Profile Probe Holder Frame 129 10 5 Pivoting Probe Holder Frame 130 10 6 Slip Joint Probe Holder Parts 131 10 7 Vertical Probe Holder Parts 132 10 8 Heavy Duty Vertical Probe Holder 133 10 9 Corrosion Thickness Probe Holder 134 10 10 Probe Holder Components 135 10 10 1 Arm Style 135 10 10 2 Yoke Style...

Page 11: ...x of x 10 12 1 Automated Crawler Medium Temperature Add On Kit 137 10 12 2 Preamp Bracket 138 10 12 3 Battery Powered Optical Guide 138 10 13 Cases 139 Chapter 11 Disposal 140 Chapter 12 Limited Warranty 141 ...

Page 12: ... 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipm...

Page 13: ...n CE Declarations Jireh Industries hereby declares that the SKOOT product complies with the essential requirements and other relevant provisions of the following European Union directives 2014 30 EU EMC Directive 2014 35 EU Low Voltage Directive 2012 19 EU Directive on Waste Electrical and Electronic Equipment 2011 65 EU Directive on Restriction of Hazardous Substances RoHS ...

Page 14: ...see Compatible Components on page 10 and see Child Products on page 15 2 1 1 Intended Use The SKOOT s primary purpose is to perform inspections of ferrous assets such as pipes vessels or storage tanks by moving an inspection tool over a ferrous surface It is intended for industrial use only WARNING FALLING OBJECT HAZARD The SKOOT is intended for a specific use Read and understand the intended and ...

Page 15: ...ion 0 5 mm 0 020 in Horizontal Right side up orientation 1 mm 0 040 in Condition Clean free of excess rust scale debris i e dirt sand etc ice frost Minimum thickness 3 mm 0 120 in Minimum ID internal circumferential driving 686 mm 27 in Minimum OD external Circumferential driving 64 mm 2 5 in Minimum OD longitudinal driving 762 mm 30 in Maximum surface temperature 50 C 122 F ...

Page 16: ...aximum weight of mounted object 1 36 kg 3 lb Condition of mounted object Attached to crawler with lanyard or cables strong enough to prevent object from falling Smooth edges to prevent cutting of strap 2 1 1 2 Operating Environment The SKOOT is for use in dry industrial environments having ambient temperatures shown below It is NOT intended for use in explosive environments Category Parameter Spec...

Page 17: ... welding is actively occurring In addition to the above points for operating at a height greater than 2 m 6 ft the crawler is NOT intended for operation without a properly cordoned off no entry fall zone and or proper tether system operating up side down operating while oriented such that the umbilical strain relief points upward front for the SKOOT is lower than the umbilical connection 2 1 3 Dim...

Page 18: ...PAGE 7 of 142 DN0108 Rev 00 Fig 1 Crawler dimensions 16 1 cm 6 3 in 11 2 cm 4 4 in 56 cm 22 in 21 8 cm 8 6 in 14 9 cm 5 9 in 20 8 cm 8 2 in 13 4 cm 5 3 in 2 2 cm 0 9 in Fig 2 Width ...

Page 19: ...disconnection Power failure may cause the crawler to freewheel down when operating in a vertical orientation Portable generator usage is not recommended unless accompanied by the use of an uninterruptible power controller WARNING Proper grounding of the power controller is important for safe operation When a generator is used to supply power to the system not recommended the generator must be prop...

Page 20: ...nnel quadrature 5VDC RS422 compatible Power Power must be supplied to the interface 5VDC 10 power limited to 15w 9 Enc 5V Enc A Enc A Enc B Enc B Enc Com Aux Enc A Aux Enc B Aux Enc B Shield Aux Enc A 3 4 1 2 10 6 5 8 7 H 9 4 3 1 7 2 5 6 10 Fig 3 Jireh Industries pin out configuration ...

Page 21: ...Its use limits the SKOOT s operation to inspection surfaces that are either flat or driven on in the circumferential direction 2 2 1 2 Operating Limits Category Parameter Specification Inspection Surface Minimum OD longitudinal driving Not recommended Maximum number of probe holders Slip joint probe holders 4 2 2 2 Vertical Probe Holder Frame CXG007 2 2 2 1 Intended Use The Vertical Probe Holder F...

Page 22: ...lders Vertical probe holders 6 2 2 4 Frame Bar BG0038 2 2 4 1 Intended Use The Frame Bar is intended to be mounted in the SKOOT s swivel mount to provide mounting of multiple probe holders Its use limits the SKOOT s operation to inspection surfaces that are either flat or driven on in the circumferential direction 2 2 4 2 Operating Limits Category Parameter Specification Inspection Surface Minimum...

Page 23: ... bar 2 2 7 Heavy Duty Vertical Probe Holder PHS043 The Heavy Duty Vertical Probe Holder is intended to provide a probe holding solution for larger heavier probes It is mounted in the dovetail groove of any probe holder frame or frame bar 2 2 8 Corrosion Thickness Probe Holder PHS046 PHS056 The Corrosion Thickness Probe Holder is intended to provide a probe holding solution for specific probes or w...

Page 24: ...ameter Specification Preamp Bracket Maximum weight of mounted object 1 36 kg 3 lb Scanner Required radial clearance handles removed circumferential driving Dependent on object mounted on Preamp Bracket 2 2 11 Battery Powered Optical Guide CXS080 2 2 11 1 Intended Use The Battery Powered Optical Guide is intended to provide a point of reference useful for guiding the SKOOT along a given path i e a ...

Page 25: ... to operate on inspection surfaces that are hotter 2 2 12 2 Operating Limits Category Parameter Specification Inspection surface Maximum surface temperature 150 C 302 F 2 2 13 Encoder Adapter UMA010 2 2 13 1 Intended Use The Adapter Cable adapts a scanner s existing encoder cable connector to a different instrument s encoder input ...

Page 26: ...ized Couplant Pump CMA015 The Motorized Couplant Pump is a powered pumping unit used to supply couplant fluid to scanning equipment 2 3 2 Motorized Raster Arm CWG002 Available in various lengths the Motorized Raster Arm can carry many different probes for various types of corrosion scans The Motorized Raster Arm is intended to be mounted in the SKOOT s swivel mount 2 3 3 Optical Guide CXG035 The O...

Page 27: ...ction in a specified direction Indicates alignment axis Alerts user that view has changed to a reverse angle 3 2 Definitions of Terms Circumferential Direction of scan travel is around the circumference of the pipe tube Fig 4 Longitudinal Direction of scan travel is lengthwise of the pipe tube Fig 5 Fig 4 Circumferential scanning Fig 5 Longitudinal scanning ...

Page 28: ... signal word indicates an imminently hazardous situation It calls attention to a procedure practice or the like that if not correctly performed or adhered to will result in death or serious personal injury Do not proceed beyond a DANGER signal word until the indicated conditions are fully understood and met WARNING The WARNING signal word indicates a potentially hazardous situation It calls attent...

Page 29: ...Backpack DNS008 Fig 8 Manipulation handle DNS006 Fig 9 Handheld controller CXA008 Fig 10 J300 Encoder cable UMA025 Fig 11 Auxiliary cable UMA017 Fig 12 Umbilical UMA022 Fig 13 Cable management CXS046 Fig 14 Installation removal mat AAS061 Fig 15 Lifting sling EA243 Fig 16 Power controller CXA040 Fig 17 3 mm hex driver EA414 ...

Page 30: ...T crawler case DNA010 Fig 21 Umbilical probe holder frame case CXA023 Fig 22 Umbilical case EA421 Fig 23 Motorized pump umbilical case CMA016 Fig 24 Battery DVA001 Fig 25 Charger and Power Adapter DVG002 Fig 26 Low profile probe holder frame CXG004 Fig 27 Vertical probe holder CXG007 Fig 28 Pivoting probe holder frame CXG013 ...

Page 31: ...vy duty vertical probe holder PHS043 Fig 33 Corrosion thickness probe holder PHS046 Fig 34 Corrosion thickness probe holder PHS056 Fig 35 HydroFORM cart PHS044 Fig 36 Preamp bracket CES029 Fig 37 Battery powered optical guide CXS080 Fig 38 Automated crawler medium temperature add on kit CXG031 Fig 39 Encoder adapter UMA010 ...

Page 32: ...PAGE 21 of 142 DN0108 Rev 00 4 1 3 Child Products Fig 40 Motorized Couplant Pump CMA015 Fig 41 Motorized raster arm CWG002 Fig 42 Optical Guide CXG035 Fig 43 Battery Kit DVG001 ...

Page 33: ...nstall probe holder buttons The included 3 mm flat driver Fig 46 is useful for releasing the flaps of the raster arm s cable tray 4 2 2 Optional tools Some specialized adjustments require tools that are not included with this kit Fig 44 3 mm hex driver Fig 45 3 8 in wrench Fig 46 3 mm flat driver Fig 47 1 5 mm hex wrench Fig 48 2 mm hex wrench Fig 49 2 5 mm hex wrench Fig 50 3 mm hex wrench ...

Page 34: ...ing point 4 3 1 1 Emergency Off Button The red button located on the top left of the crawler provides an emergency off button to the entire system When pressed all power to the SKOOT system will disengage NOTE Terminating system power may cause the crawler to freewheel down when operating in a vertical orientation Fig 51 Crawler Fig 52 Emergency off ...

Page 35: ...DC power supply 2 Release button Unlatch the AC DC power supply or battery from the power controller 3 Power button Activate system power by pressing and releasing the silver button CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur 6 7 8 1 9 4 3 2 5 Fig 53 Power controller WARNING There are no user serviceable compone...

Page 36: ...off NOTE Before use always inspect the power cable and plug for damage The power controller should not be used if visible damage is present Use of damaged components may be a safety hazard 4 3 2 1 AC DC Power Supply The 1 AC DC power supply Fig 53 is used to connect the power controller to a suitable 100 240VAC 50 60Hz grounded power source capable of supplying a minimum of 5 amps The safety of th...

Page 37: ...eld controller utilizes a resistive touch screen care should be taken to not use sharp or gritty objects on the screen as the touch membrane can scratch If the screen is damaged all programmed functions can still be accessed using the D pad NOTE Do NOT connect the handheld controller while system activated Fig 54 Handheld controller WARNING MAGNETIC MATERIAL The handheld controller contains magnet...

Page 38: ...signals from the SKOOT to the instrument The encoder cable also provides 5VDC from the user s instrument to the encoder isolation circuitry Various encoder styles are available for various instruments NOTE Inspect the cable and connectors for damage before use When damage is evident the cable must NOT be used 4 3 6 Installation Removal Mat The installation removal mat is used for installation and ...

Page 39: ...a variety of hoses fittings connectors and splitters commonly used during non destructive inspection 4 3 9 Cable Management The cable management provides a means of protecting and organizing cables tubes and hoses 4 3 10 Tools Several tools are included for various scanner and accessory adjustment see Tools on page 22 for additional details 4 3 11 Cases Depending on the configuration selected at t...

Page 40: ...oting probe holder frame carries up to six probes during longitudinal weld inspection Available in a myriad of configurations and lengths the pivoting probe holder frame may also be used for circumferential weld inspection 4 4 4 Frame Bar Frame bars use dovetail grooves into which probe holders and accessories may be attached Available in various lengths 4 4 5 Slip Joint Probe Holder The slip join...

Page 41: ...holder exerts more down force on a large footprint probe wedge 4 4 8 Corrosion Thickness Probe Holder The corrosion thickness probe holder carries various probes for the purpose of corrosion inspection and is available with either a flat or curved wear plate 4 4 9 HydroFORM Cart The HydroFORM Cart carries an Olympus HydroFORM probe The HydroFORM cart is designed to be used in conjunction with the ...

Page 42: ...utomated Crawler Medium Temperature Add On Kit The automated crawler medium temperature add on kit enables a SKOOT crawler to operate on an inspection surface with a temperature up to 150 C 302 F 4 4 13 Encoder Adapter The encoder adapter changes the scanner s built in encoder connector style Fig 71 Battery powered optical guide Fig 72 Automated crawler medium temperature add on kit Fig 73 Encoder...

Page 43: ... various lengths and offers programmable speed and travel settings 4 5 3 Optical Guide The optical guide mounts to any dovetail and provides a green colour point of reference useful for guiding scanners along a given path i e a weld 4 5 4 Battery The rechargeable battery provides portable power to the crawler and components i e motorized raster arm Fig 74 Motorized couplant pump Fig 75 Motorized r...

Page 44: ...own in Fig 78 CAUTION PINCH CRUSH HAZARD BE CAREFUL when passing the SKOOT crawler through narrow ferrous magnetic openings such as man holes The magnetic drive wheels can cause bodily harm if allowed to slam onto the walls of the opening WARNING FALLING OBJECT HAZARD The area below a crawler must be kept clear at all times A clearly marked NO ENTRY FALL ZONE must be cordoned off directly below th...

Page 45: ... disconnection The hook must be free of sharp edges that may cut or abrade the provided lifting sling Before placing the crawler on the surface to be inspected e g tank attach the provided lifting sling to the SKOOT and then hook the tether hook to the lifting sling WARNING FALLING OBJECT HAZARD Failure to comply with the warnings instructions and specifications in this manual could result in SEVE...

Page 46: ...nsure that no obstructions other than standard butt welds or voids are in the drive path Obstructions and voids could cause the crawler to fall if driven into or over Ensure that there are no patches of non ferrous material in the drive path of the crawler If the crawler drives over a non ferrous patch it will lose magnetic attraction and will cause the crawler to fall IMPORTANT Carefully inspect ...

Page 47: ...PAGE 36 of 142 5 4 System Connectivity 7 8 6a 5 6b 4 9 1 2 3 Fig 81 Standard crawler configuration ...

Page 48: ...the 7 umbilical 2 Connect the 5 handheld controller to the 8 power controller using the 6a auxiliary cable NOTE The 5 handheld controller may also be connected directly to the 1 crawler using the 6b auxiliary cable 3 Connect the 4 user s instrument to the 8 power controller using the 3 encoder cable 4 Insert 9 AC DC power supply into the 8 power controller 5 see Configurations on page 38 to setup ...

Page 49: ...8 of 142 5 5 Configurations 5 5 1 Crawler with Multiple Probe Holders 5 5 1 1 Vertical Probe Holder Frame BOM ID Description 1 Vertical probe holder frame 2 Crawler 1 2 Fig 82 Probe holder frame configuration ...

Page 50: ...der frame follow these steps see Vertical Probe Holder Frame Flat or Circumferential Only on page 75 1 Attach a configured 1 vertical probe holder frame to the 2 crawler CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur ...

Page 51: ...PAGE 40 of 142 5 5 1 2 Low Profile Probe Holder Frame BOM ID Description 1 Low profile probe holder frame 2 Crawler 1 2 Fig 83 Low profile probe holder frame configuration ...

Page 52: ...r frame follow these steps see Low Profile Probe Holder Frame Flat or Circumferential Only on page 71 1 Attach a configured 1 low profile probe holder frame to the 2 crawler CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur ...

Page 53: ...PAGE 42 of 142 5 5 1 3 Pivoting Probe Holder Frame BOM ID Description 1 Pivoting probe holder frame 2 Crawler 1 2 Fig 84 Pivoting probe holder frame configuration ...

Page 54: ...ting probe holder frame follow these steps see Pivoting Probe Holder Frame on page 79 1 Attach a configured 1 pivoting probe holder frame to the 2 crawler CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur ...

Page 55: ...PAGE 44 of 142 5 5 1 4 Pivoting Probe Holder Frame BOM ID Description 1 Flange probe holder frame 2 Crawler 1 2 Fig 85 Pivoting probe holder frame configured for flange scanning ...

Page 56: ...e configured for flange scanning follow these steps see Pivoting Probe Holder Frame Flange Scanning on page 83 1 Attach a configured 1 flange probe holder frame to the 2 crawler CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur ...

Page 57: ...tail jaws Rotate the two black wing knobs to clamp the frame system raster arm in place Alternatively accessories can also be mounted straight to the swivel mount Rotate the black wing knobs aligning the dovetail jaws with the mount s grooves Fig 88 Press the frame bar or accessory to the swivel mount Fig 89 and tighten the black wing knobs The front mount utilizes two levers Fig 87 to lock the fr...

Page 58: ...he crawler follow these steps 1 Align the pins of the umbilical to the connector at the rear of the SKOOT Fig 91 2 Twist the umbilical s sleeve clockwise locking the umbilical in place Fig 92 Fig 90 Return mount to horizontal position WARNING FALLING OBJECT HAZARD or operating at heights greater than 2 m 6 ft ensure the umbilical strain relief never points upwards as shown in Fig 94 The crawler co...

Page 59: ...ilical strain relief never points downwards during operation Fig 94 5 6 3 Handle The handle can be lowered to achieve low profile scanning Fig 93 Correct umbilical use x Fig 94 Incorrect umbilical use Fig 95 Unscrew handle lock screw ...

Page 60: ... press the green power button located on the power controller see Power Controller on page 24 NOTE Terminating system power may cause the crawler to freewheel down when operating in a vertical orientation 5 6 5 Cable Retainer Located at the on the side of the crawler the cable retainer offers a means of cable management for cables hoses and tubes Gently apply pressure to the grooves of the cable r...

Page 61: ...n as well as occasional orientation correction The manipulation handle is not intended as a tool for constant adjustment during a scan operation The handle may be removed when additional scanner clearance is required NOTE Do not use the manipulation handle to remove or install a crawler from a scan surface without the installation removal mat in place Fig 101 Manipulation handle ...

Page 62: ... handheld controller produces a strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 10 cm 4 in away CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur Fig 102 Mount ...

Page 63: ... To mount the backpack follow these steps 1 Angle the backpack Fig 103 towards the notches on found on the SKOOT located near the base of the handle 2 Place the front of the backpack into the notches fount near the base of the handle Fig 104 3 Lower the backpack to the SKOOT and tighten the thumb screws to secure the backpack Fig 105 Fig 103 Angle backpack Fig 104 Fit backpack into notches Fig 105...

Page 64: ...awler 1 Press the strap s lever down Fig 106 1 and then pull Fig 106 2 to release the flexible strap 2 Place the scanning accessory on the backpack Pull the strap lever across the accessory and fit the lever into place on the backpack Fig 107 1 2 Fig 106 Press lever down and pull to release Fig 107 Press lever into backpack to lock in place ...

Page 65: ... 1 1 Probe Holder Setup 1 Loosen the probe holder adjustment knob Fig 109 and mount the heavy duty vertical probe holder s dovetail jaw to the carrier 2 The vertical adjustment knob Fig 110 allows the heavy duty vertical probe holder s height adjustment This adjustment also controls the probe holders spring tension G F H B A C D E Fig 108 Heavy duty vertical probe holder Fig 109 Mount probe holder...

Page 66: ...on the pivot button of the inner probe holder arm Fig 111 6 Align the middle of the wedge with the centre of the yoke Fig 113 7 Tighten both the probe holder adjustment knob and the arm clamp screw Fig 114 while ensuring the wedge remains centred with the yoke Fig 111 Remove outer arm Fig 112 Adjust inner arm Fig 113 Align probe with yoke Fig 114 Tighten knobs and screws ...

Page 67: ...ently lift the heavy duty vertical probe holder and simultaneously pull the latch Fig 115 This action will unlock the probe holder Slowly lower the probe holder towards the scan surface Fig 116 Fig 115 Press up and pull latch Fig 116 Lowered toward scan surface ...

Page 68: ...e holder Fig 118 3 Loosen the arm clamp screw and the probe holder arm adjustment knob allowing removal of the probe holder arms Fig 119 4 Position the removed arms to the opposite sides of the yoke Fig 120 Fig 117 Remove yoke Fig 118 Orient to opposite side Fig 119 Remove probe holder arms Fig 120 Reverse position around yoke Fig 121 Position pivot buttons Fig 122 Place arms back onto yoke ...

Page 69: ...sing a standard yoke length position the yoke in the threaded hole closest to the frame bar When using a long yoke length position the yoke in the threaded hole furthest from the frame bar 5 9 1 4 Probe Holder 90 Adjustment 1 Remove the yoke using the supplied 3 mm hex driver Fig 117 2 Orient the yoke to the front of the probe holder and screw the yoke into the threaded hole provided Fig 124 Fig 1...

Page 70: ...er adjustment knob allows the probe holder to be attached to a frame bar as well as horizontal positioning on a frame bar Fig 126 2 The vertical adjustment knob allows the vertical probe holder height adjustment Fig 127 3 Position the pivot buttons where necessary When a narrow scanning footprint is required use the pivot button holes closet to the yoke Fig 128 TIP Probe pivoting may be impeded wh...

Page 71: ...older arm accordingly Fig 129 using the supplied 3 mm hex driver Fig 44 5 Loosen the probe holder arm adjustment knob Fig 130 and slide the probe holder arm along the yoke pinching the wedge in place 6 Tighten the probe holder arm adjustment knob Fig 131 5 9 2 2 Probe Holder Vertical Adjustment To adjust the probe holder vertically follow these steps Fig 129 Adjust inner arm Fig 130 Adjust outer a...

Page 72: ...tment knob Fig 133 4 Lift the yoke slightly and press the latch button Fig 134 then slowly lower towards scanning surface to apply spring pressure to the wedge Fig 135 TIP If less spring force is desired refer to step 2 and place the wedge approximately 20 mm in above inspection surface 5 9 2 3 Probe Holder Transverse Adjustment To adjust the probe holder s transverse angle follow these steps Fig ...

Page 73: ...r Fig 138 Then tighten the transverse adjustment screw 5 9 2 4 Probe Holder Longitudinal Adjustment To adjust the probe holder s vertical angle for longitudinal scanning follow these steps 1 Ensure the probe holder is in latched upper position Fig 132 2 Using the supplied 3 mm hex driver Fig 44 loosen the longitudinal adjustment screw Fig 139 3 Rotate the main body of the probe holder until it is ...

Page 74: ... driver Fig 44 unscrew the yoke pivot screw and remove yoke Fig 142 3 Loosen the probe holder arm adjustment knob and the arm clamp screw Slide the probe holder arms off the yoke Fig 143 4 Flip the yoke 180 and reverse the probe holder arms Fig 144 5 Place the pivot buttons on the inside of the probe holder arms Fig 145 using a 3 8 in wrench Fig 45 Fig 142 Unscrew yoke pivot screw Fig 143 Remove p...

Page 75: ...sed M3 screw on the bottom of the probe holder Unscrew the stop post using a 1 5 mm hex wrench Fig 47 until it has cleared all obstructions Do not remove stop post Fig 147 8 Raise the stop post on the opposite side until the side of the post clearly contacts the 90 stop point on the probe holder s base Fig 148 Fig 146 Screw yoke to opposite side Fig 147 Lower 90 stop post Fig 148 Raise opposite 90...

Page 76: ... 3 1 Probe Holder Setup To mount a UT wedge in the probe holder follow these steps 1 Rotate the probe holder adjustment knob and attach probe holder to a frame bar Fig 151 2 Use the probe holder adjustment knob to position the probe holder along the frame bar Fig 152 F I A C B D E G H Fig 150 Slip Joint Probe Holder Fig 151 Attach to frame bar Fig 152 Adjust on frame bar Fig 153 Adjust swing arm F...

Page 77: ...djustment knob Fig 155 and remove outer probe holder arm from yoke 6 Adjust inner probe holder arm as required to best centre the probe on the yoke s pivot axis Fig 155 TIP The probe holder yoke can accommodate different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis to reduce wedge tipping when scanning Position the inner probe holder arm accordi...

Page 78: ...obe slightly and press latch button Fig 160 to apply spring pressure to the wedge 4 Gently lower probe holder and wedge to the scanning surface Fig 161 5 9 3 3 Probe Holder Force Adjustment It is possible to adjust the tension of the probe holder spring NOTE To perform this operation the 2 mm hex wrench Fig 48 and 3 mm hex wrench Fig 44 is required Light 1 kg 2 lb Medium 2 kg 4 lb Heavy 3 kg 6 lb ...

Page 79: ...e force adjustment screw Fig 164 5 Lightly press the long arm of the 3 mm hex wrench down Using the 2 mm hex wrench loosen the force adjustment screw but do not remove it Fig 165 6 Gently apply pressure on the long leg of the 3 mm hex wrench until the force adjustment marker lines up with the desired spring tension While keeping the markers in line tighten the force adjustment screw Fig 162 Lift s...

Page 80: ...p screw Slide the arms from the yoke Fig 168 3 Flip the yoke 180 and reverse the probe holder arms Fig 169 4 Place the pivot buttons on the inside of the probe holder arms Fig 170 using a 3 8 in wrench Fig 45 Slide the arms onto the yoke and tighten the probe holder arm adjustment knob and the arm clamp screw Fig 167 Unscrew yoke pivot screw Fig 168 Remove arms Fig 169 Flip yoke and reverse arms F...

Page 81: ...71 or preferred position Tighten swing arm knob 6 Using the 3 mm hex driver screw the yoke pivot screw into the opposite side of the probe holder swing arm Fig 172 Ensure the yoke is level to avoid issues with the plunger set screw Fig 171 Position swing arm Fig 172 Install yoke to swing arm Fig 173 Reversed probe holder ...

Page 82: ...rofile design of this frame allows for scanning on diameters where radial clearance is limited 1 Attach the wedges to the probe holders that are to be used see Probe Holder Setup on page 65 for additional details WARNING FALLING OBJECT HAZARD It is imperative that the steps below be followed to properly set the height of the probe holder frame If the height of the probe holder frame is set too low...

Page 83: ...ing phased array wedges 3 Mount the low profile probe holder frame to the crawler see Cable Retainer on page 49 When mounting the low profile frame ensure the attachment knobs Fig 175 are at the front non crawler side 4 Release the two swivel mount levers Fig 176 to position the swivel mount parallel to the scan surface Fig 177 When alignment with scan surface is achieved lock the crawler swivel m...

Page 84: ...ont frame bar of the low profile frame towards the inspection surface Fig 177 6 Loosen the front rotational adjustment knob Fig 178 to align the frame bar parallel with the scan surface Fig 179 Fig 177 Set rear rotational adjustment knob Fig 178 Align probe holder tangent with scan surface ...

Page 85: ...PAGE 74 of 142 7 Lower the probe holders to the inspection surface see Probe Holder Adjustment on page 67 Fig 179 Low profile probe holder frame ...

Page 86: ... to six probes to be used contact Jireh Industries Ltd on page 1 1 Attach the wedges to the probe holders that will be used see Probe Holder Setup on page 59 for additional details WARNING FALLING OBJECT HAZARD It is imperative that the steps below be followed to properly set the height of the probe holder frame If the height of the probe holder frame is set too low the crawler may fall and SEVERE...

Page 87: ...g 181 2 TIP Due to their larger size scan results are generally improved when pulling or dragging phased array wedges 3 Mount the probe holder frame to the crawler see Cable Retainer on page 49 for additional details When mounting the probe holder frame ensure the attachment knobs Fig 182 are at the front non crawler side 1 2 Fig 181 Position primary and secondary probe holders Fig 182 Align swive...

Page 88: ...l to the scan surface Fig 183 When alignment with scan surface is achieved lock the crawler swivel mount levers 5 Loosen the rear rotational adjustment knob to lower the weld scan frame towards the inspection surface Fig 183 Fig 183 Set rear rotational adjustment knob Fig 184 Set front rotational adjustment knob ...

Page 89: ...PAGE 78 of 142 6 Loosen the front rotational adjustment knob Fig 184 to align the TOFD probe holders parallel with the scan surface Fig 185 Fig 185 Align probes with the scan surface tangent ...

Page 90: ...longitudinal direction NOTE A minimum OD of 762 mm 30 in is required for longitudinal scanning WARNING FALLING OBJECT HAZARD It is imperative that the steps below be followed to properly set the height of the probe holder frame If the height of the probe holder frame is set too low the crawler may fall and SEVERE INJURY or DEATH could result Fig 186 Pivoting Probe Holder Frame ...

Page 91: ...ails 3 Affix the probe holders with attached wedges to the probe holder frame Place the secondary probe holders at the front of the frame Fig 188 1 while placing the primary probe holders at the rear of the frame system Fig 188 2 TIP Phased array wedges are designed to be pulled along a scan surface 4 Mount the pivoting probe holder frame to the crawler see Crawler on page 46 for additional detail...

Page 92: ...or longitudinal scanning follow these steps NOTE The swivel mount must be in a horizontal position during longitudinal scanning see Crawler on page 46 1 Loosen the pivot wing knobs at the centre of the frame system Fig 189 Lower the left side of the frame system to align with the tangent of the scan surface Tighten the pivot wing knobs Fig 189 Loosen pivot wing knobs ...

Page 93: ...e holder arms are parallel to the scan surface see Probe Holder Longitudinal Adjustment on page 62 5 10 4 2 Circumferential Scanning see Vertical Probe Holder Frame Flat or Circumferential Only on page 75 for additional details Fig 190 Tighten pivot wing knobs Fig 191 Correct probe holder longitudinal adjustment ...

Page 94: ...d to allow scanning of flanges and the like The following steps explain setup of this configuration 1 Disassemble the pivoting probe holder frame to achieve the setup shown Fig 192 Ensure proper placement of the frame bar with attached mounting point in relation to the SKOOT TIP When the scanning surface is circumferential only one frame bar with two probes can be used Fig 192 Configure assembly a...

Page 95: ...93 Tighten the pivot wing knob and place crawler on scan surface see Placement of Crawler on Inspection Surface on page 94 3 Release the front swivel mount adjustment levers to align the swivel mount parallel to the scan surface Fig 194 Fig 193 Lift frame bar to avoid interference Fig 194 Align swivel mount with scan surface ...

Page 96: ...PAGE 85 of 142 DN0108 Rev 00 4 Loosen the pivot wing knob and align the frame bar parallel with the scan surface Fig 195 Fig 195 Align frame bar with flange scan surface ...

Page 97: ...ne of the sets of frame bars Fig 196 1 The choice of which dovetail bar pivot to remove is at the user s discretion 2 Attach the optical guide pivot mount to the frame bars Fig 196 2 tighten the dovetail knobs and the dovetail screws Ensure a flush alignment of the pivot mount and the frame bars to achieve proper centering of the optical guide pivot mount 3 Mount an optical guide see the appropria...

Page 98: ...ten the optical guide knob Fig 198 3 Adjust the optical guide s friction pivot aiming the beam at the inspection surface Fig 199 4 Loosen the optical guide knob to adjust the side to side position as required Retighten the optical guide knob NOTE The battery powered optical guide requires 1 AA battery for operation WARNING LASER RADIATION The battery powered optical guide contains a Class 1M laser...

Page 99: ... these steps 1 Align the cable management clamp with the appropriate mounting position on the user umbilical breakout Fig 201 2 Tighten the cable management clamp wing knob Fig 202 5 11 2 2 Cable Management Setup 1 Open the cable management Begin at the clamp end and start placing the cabling in the tube Fig 203 2 Follow the cable placement zipping the tube closed Fig 204 Fig 201 Align with umbili...

Page 100: ...hese instructions to reattach the tube and clamp Loosen the clamp screw using the supplied 3 mm hex driver Slide the clamp around the tube first and then slide the tube around the outside of the cable management mount Fig 207 Align the zipper opening and the cable management clamp opening Slide the clamp over the tube and cable management mount pinching the tube in between Fig 208 Tighten the clam...

Page 101: ...ugh to prevent the object from falling have smooth edges so as not to cut bracket s velcro strap 5 11 3 1 Mounting Preamp Bracket The preamp bracket mounts to any dovetail groove 1 Loosen the knob and align with dovetail groove Fig 210 2 Tighten the knob to lock preamp bracket in place Fig 211 5 11 3 2 Attaching Preamp with Screws Use the adjustable screw mounting channel on the bottom of the brac...

Page 102: ...ollow these steps 1 Slide the velcro strap through the bracket s holes Fig 213 2 Centre and place the preamp on the bracket wrapping the velcro around the preamp Fig 214 3 Secure the preamp to the bracket attaching each side of the velcro Fig 215 Fig 213 Insert velcro straps Fig 214 Place preamp and wrap velcro Fig 215 Mount bracket on a frame bar ...

Page 103: ...nto power controller dock 2 Connect the components see Configurations on page 38 3 Locate the 2 red emergency stop push button on the power controller Rotate this button clockwise to unlatch Fig 217 4 The 1 power button Fig 217 on the power controller activates the system Fig 216 Insert power source 1 2 Fig 217 Power controller ...

Page 104: ...has been established see Preparation for Safe Use on page 33 and tether requirements are met see Tether Requirements and Attachment on page 34 Acknowledge this warning by touching Yes Once the system is initialized the Mode Select screen will appear see Mode Select Screen on page 99 The system is now ready for operation DANGER SEVERE INJURY OR DEATH HAZARD READ AND UNDERSTAND USER MANUAL AND HEED ...

Page 105: ...e surface on which the crawler is to drive This is necessary to protect the electronic components within the crawler from damaging shock should the crawler be slammed directly onto the surface WARNING MAGNETIC MATERIAL The wheels of the crawler produce an extremely strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices...

Page 106: ...TE The manufacturer recommends two persons install the crawler on an inspection surface One person to lower the crawler to the scan surface and one person to operate the crawler via the handheld controller 1 Once crawler preparation is complete see System components on page 18 and system startup has been performed see System Startup on page 92 raise the front swivel mounts to ensure they will not ...

Page 107: ...Fwd Rev joystick Fig 223 to carefully drive the crawler Fig 224 off the installation removal mat and onto the inspection surface Fig 225 TIP Avoid the crawler slamming to the inspection surface This can occur when all four wheels are not in contact with the installation removal mat while the crawler is driven onto the inspection surface 6 Remove the installation removal mat from the inspection sur...

Page 108: ...ation 6 3 1 Handheld Controller Layout 1 Raster joystick see Joysticks on page 98 2 Touchscreen see Touchscreen on page 97 3 Fwd Rev joystick see Joysticks on page 98 4 Controller cable connector Connection point for the auxiliary cable 5 D pad A means of navigating the on screen menus of the handheld controller 6 3 1 1 Touchscreen The 2 handheld controller s touchscreen is the primary operator in...

Page 109: ... outer buttons of the D pad selects different buttons on screen Press the centre button of the D pad to choose the button currently selected 6 3 1 3 Joysticks The joysticks control system motion Fig 226 The L left joystick controls the crawler s forward reverse movement The R right joystick function is selected on screen Functions include raster arm movement Fig 227 R L Fig 227 Handheld controller...

Page 110: ...og mode manually controls the system movement using the joysticks 1 Scan Rapid Button Fig 229 Used to quickly switch between crawler speeds The speed in either mode can be manually set to the users preference TIP Fine adjustments of speed can be made in the User Settings see User Settings Screen on page 106 2 Zero Button Sets the current position to zero for all modules Mode Select Jog Latched Jog...

Page 111: ...mber displayed on the SKOOT handheld controller It does not zero the position used in the data acquisition instrument 4 Module Rate Button s Displays the current maximum rate for the selected speed mode Press to set the maximum rate using the Edit screen The movement commanded by the joysticks will be limited to the indicated rate When a rate is modified the rate will be modified for all other sys...

Page 112: ... The FWD and REV buttons are located in the crawler tab Press the FWD or REV button to drive the crawler at the current maximum scan rate Touching the handheld controller screen or pressing the D pad stops crawler movement NOTE The FWD REV Buttons will not be present in rapid mode Jog SCAN Exit Crawler 0 mm Zero 200 mm s FWD REV 6 6 Fig 230 Latched jog mode Jog SCAN Exit Crawler 0 mm Zero 200 mm s...

Page 113: ...les the 1 Axis Scan screen see 1 Axis Scan Screen on page 103 5 Point C The finish point of the overall scan travel 6 Setting D The distance the system will advance The 1 Axis Scan Setup screen indicates the scan functions that may be entered Each point and setting A B C D corresponds to a coordinate entry button on the screen A typical scan begins at the A position and moves to the B position Sca...

Page 114: ...gress the start button resumes the scan 3 Reset Return the scanner to the A position Press the start button to begin the scan sequence from the initial setting 4 Scan location Small red circle indicates the A position 5 Scanner position The blinking cross hair indicates the current scanner position 6 Next scanner position Where the scanner will travel to next NOTE The red indicator is always where...

Page 115: ...n to reset scanner and maintain original A position Press Continue to exit to 1 Axis Scan Setup screen 11 Scanner position The blinking cross hair indicates the scanner position 12 Next scanner position When the scanner will travel to next 13 End point Arrow indicates the travel will continue to advance Straight line indicates end of programed travel 1 Axis Scan Crawler 134 mm Exit Reset Start 11 ...

Page 116: ...us user preferences to be adjusted Diagnostics Button Enters the Diagnostic screens to monitor system components and function Touch Cal Button Used to initiate the Touch Calibration screen Joystick Cal Button Used to enter the Joystick Calibration screen Draw Button Enters mode used to test the touch screen accuracy and response Utilities Exit Draw Bounce User Settings Diagnostics Touch Cal Joysti...

Page 117: ...hes When set to 1 units measure in millimeters inches or mm mm Crawler Scan Sets the crawler scan rate in the current units second This setting can also be changed through the Jog or Two Axis Scan Speed screens 5 142 mm s 0 2 5 6 in s 43 mm s 1 7 in s Crawler Rapid Sets the crawler rapid rate in the current units second This setting can also be changed through the Jog screen 5 142 mm s 0 2 5 6 in ...

Page 118: ... System Utilities screen NOTE The diagnostic information requires an in depth understanding of the underlying technologies and programming in the system Not all functions and information is explained in this manual 6 3 6 2 1 Detected Modules Screen indicates the system software version and displays which modules were detected when the system was activated Diagnostics Exit NEXT Detected Modules Sko...

Page 119: ...ime the handheld controller has been powered Joysticks Indicates the raw position reading from the joysticks TouchScreen Indicates the raw position reading from the last touchscreen contact Diagnostics System 1 Exit NEXT PREV PowerOnTime ResetCause ResetInt EEpromCheck Joysticks TouchScreen 238 12 46 0 0 e0 10 16 0 0 Fig 239 Diagnostic screen ...

Page 120: ...pushbuttons in the D pad Button Timer Shows the timer associated with the D pad 6 3 6 2 4 System 3 The System 3 Diagnostic screen displays additional system information The information provided does not typically assist the user Diagnostics System 2 Exit NEXT PREV Free Timer Heart Timer Button State Button Timer Port B Port D 5568 595 0 0 1111111111111100 1111111111111111 Fig 240 Diagnostic screen...

Page 121: ...al to the motor s output torque This reading can be used to check if the control system is responding to forces on the modules motor Temperature Internal temperature reading of the crawler in degrees Celsius Diagnostics Skoot L Exit NEXT PREV Status Reg Current mA Status Word Net Status Last Error 00000690 05000000 00000000 0637 21 Temperature 25 Fig 242 Diagnostic screen Diagnostics Skoot L Exit ...

Page 122: ...Calibration Screen This option allows calibration of the touch screen Typically this should not be necessary Touch the screen as the markers appear in the four corners of the screen TIP It is recommended that the markers be touched with a small object to enhance the touch position accuracy during calibration The new calibration is stored immediately when the fourth marker is pressed The calibratio...

Page 123: ...ppear to be properly centred Current readings of the joysticks are displayed in the Joystick Calibration screen Fig 246 When the numbers are not near zero press the Calibrate button to recalibrate to 0 The new calibration is stored when the Exit button is pressed Left joystick off centre and will be disabled Ok Fig 245 Joystick error Joystick Calibration Exit Calibrate Calibrate Left Right 3 3 Fig...

Page 124: ...ill display When this alert screen is displayed all motor and system function will cease Press OK to reactivate the system to remove SKOOT from the scan surface Fig 247 Draw utility HIGH INTERNAL TEMPERATURE Please remove system from hot environment or allow to cool Ok Fig 248 High internal temperature screen CAUTION HOT SURFACE The handles of the crawler and crawler body may be hot to the touch U...

Page 125: ...continue operating the crawler the HIGH TEMPERATURE warning will continue to display until the temperature falls below the set temperature limit Jog SCAN Exit Crawler 0 mm Zero 200 mm s HIGH TEMPERATURE Fig 249 High internal temperature screen ...

Page 126: ...h proof but not submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components WARNING ELECTRICAL SHOCK HAZARD Disconnect the power controller when servicing the equipment The power controller is powered even when the E Stop push button is latched in the off position WARNING MAGNETIC MATERIAL The wheels of the crawler produce an extremely strong magnetic field wh...

Page 127: ...els Remove this debris before every use An effective cleaning method uses adhesive backed tape e g duct tape to pull the debris off the wheels Every Use Inspect cables and connectors Inspect the umbilical cable the control cable and the power controller cable for damage Have any damaged cable repaired by a qualified person or replace the cable assembly as necessary Inspect all connectors for damag...

Page 128: ...tartup All system functions will work normally with the exception of movements that require joystick operation Ensure the handheld controller s joysticks are free of interference and reset the system power to enable joystick control If no interference of the joystick is present the joystick calibration may need to be performed see Joystick Calibration Screen on page 112 8 1 2 Checking Network Left...

Page 129: ...the connections of the devices or try removing one device at a time from the system to isolate the problem device NOTE Always turn off the system power before connecting or disconnecting any devices 8 2 Startup Override A system maintenance mode may be accessed to correct system issues Enter the maintenance mode by pressing the handheld controller D pad while system power is activated Continue pre...

Page 130: ...canned As devices are found the address of the devices are display When the scanning is complete power to the system must be cycled When a device is connected to the system but is not detected this most likely indicates an internal device problem Searching System 20 40 Fig 253 Searching System screen Please Cycle Power Fig 254 Cycle power screen ...

Page 131: ...lete 8 2 3 System Parameters System parameters are factory set to control a variety of functions These parameters can not be modified However special circumstances may occur when modification of these parameters could be recommended by the manufacturer Instructions for making changes to the system parameters will only be provided when deemed necessary by the manufacturer 8 2 4 Device Address Instr...

Page 132: ...m not started Start the SKOOT system see System Startup on page 92 Damaged components in controller crawler power controller or cabling Contact manufacturer see Jireh Industries Ltd on page 1 Handheld controller display is activated yet crawler does not drive Handheld controller is not in correct mode for driving see Operation on page 97 for additional details Damaged components in handheld contro...

Page 133: ... normal conditions the crawler should begin descending slowly 2 If the crawler stops descending due to some kind of impediment use a ladder man lift or scaffolding to assist the crawler in overcoming the obstacle NOTE FALLING OBJECT HAZARD It is CRUCIAL that the tether system remains active while retrieving the crawler i e a mechanism or person must be continuously taking up slack in the tether WA...

Page 134: ...f the crawler produce an extremely strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics Tools magnets and metal objects can cut pinch or entrap hands and fingers HANDLE WITH CARE Those with pacemakers or ICD s must stay at least 25 cm 10 in away at all times WARNING DO NOT DISASSEMBLE No user ser...

Page 135: ...em contact Jireh Industries Ltd on page 1 NOTE These drawings are for parts order This is not a list of kit contents 10 1 Crawler BOM ID Part Description 1 DNA004 SKOOT Crawler 2 DNS008 Backpack 3 CXS005 Magnetic Wheel 4 MD029 016 FHCS M4x0 7 X 12 mm SST 4 3 2 1 Fig 256 SKOOT base crawler spare parts ...

Page 136: ...61 Installation Removal Mat 13 EA480 3 mm 0 118 in Flat Driver 14 EA470 10 mm 3 8 in Wrench 2 1 4 6 12 BOM ID Part Description 1 UMA022 X Umbilical various lengths available 2 EA243 Sling 3 See Cable Management Sleeving 4 UMA017 06 Auxiliary Cable 5 DNS006 Manipulation Handle CES066 Cable Management Clamp 6 DNA008 SKOOT Case 7 8 CXS073 Cable Management Mount 9 AAS061 Installation Removal Mat 10 EA...

Page 137: ...ler see Power Cord Type 2 DY0011 Rubber bumper 3 CXS122 Power supply 4 DM0067 L Handheld controller bumper left 5 DM0067 R Handheld controller bumper right 6 DMS005 Handheld controller magnet holder 7 DMA006 Handheld controller 1 2 6 4 5 7 3 Fig 258 Kit components ...

Page 138: ...Ectane 2 U Sonatest Veo Prisma E Olympus OmniScan SX MX2 X3 M2M MANTIS GEKKO LEMO V Pragma PAUT F TD Technology Design AD Sonatest Veo Prisma Single Axis NOTE Additional encoder connector types available contact Jireh Industries Ltd on page 1 10 2 3 Power Cord Type N SL032 E SL039 U SL059 Z No Cord United Kingdom European North American Connector Type Connector Type Part Power Cord Power Cord Fig ...

Page 139: ... Side Arm Left Knob M4 x 16 mm 2 CX0126 Knurled Knob M4 x 0 7 x 11 5 mm 3 mm hex 4 mm stand off SST 3 CXS072 L Arm Mount Block Left 4 BG0038 X Frame Bar see Frame Bar 5 CXS072 R Arm Mount Block Right 6 CXS042 Vertical Probe Holder Side Arm Right 7 2 1 4 3 3 5 6 3 2 7 3 Fig 260 Probe holder frame parts ...

Page 140: ...on CXS023 Low Profile Side Arm CX0125 Knob M4 x 16 mm Arm Mount Block Left CXS072 L CX0126 Knurled Knob M4 x 0 7 x 11 5 mm 3 mm hex 4 mm stand off SST BG0038 X Frame Bar see Frame Bar 1 2 3 4 CXS072 R Arm Mount Block Right 6 5 2 1 3 4 5 6 4 2 1 Fig 261 Low profile probe holder frame parts ...

Page 141: ... x 0 7 x 11 5 mm 3 mm hex 4 mm stand off SST 3 CX0126 4 BG0038 X Frame Bar see Frame Bar 5 6 CXS055 Frame Bar Pivot CXS064 NAVIC Front Spacer Mount 7 CXS059 Optical Guide Pivot Mount 8 CXS042 Vertical Probe Holder Side Arm Right 10 9 CXS072 R Arm Mount Block Right Arm Mount Block Left CXS072 L 2 4 1 9 3 3 6 5 7 8 3 2 3 10 Fig 262 Pivoting probe holder parts ...

Page 142: ...SST 3 PH0104 Knurled Knob M4 x 0 7 x 18 mm 4 mm stand off SST 4 see Swing Arm Style 5 PH0082 Knurled Knob M4 x 0 7 x 10 mm 3 mm stand off SST 6 see Yoke Style 7 see Arm Style 8 PH0011 X Pivot Button Style see Pivot Button Style PHS022 Slip Joint Probe Holder Subassembly 5 4 7 2 1 3 6 8 7 Fig 263 Slip joint probe holder parts ...

Page 143: ...t Description 1 PHS028 Vertical Probe Holder Subassembly 2 3 see Arm Style 4 5 see Yoke Style 6 MD050 010 SHCS M4 x 0 7 x 10 mm SST PH0082 Knurled Knob M4 x 0 7 x 10 mm 3 mm stand off SST PH0011 X Pivot Button Style see Pivot Button Style Fig 264 Vertical probe holder parts ...

Page 144: ... BHCS M5 x 0 8 x 20 mm SST 2 PHS049 Heavy Duty Probe Holder Subassembly 3 EA154 Probe Holder Arm Adjustment Knob 4 See Heavy Duty Yoke Style 5 PH0165 Heavy Duty Probe Holder Arm Standard Drop 6 PH0011 X Pivot Button Style See Pivot Button Style 2 1 3 5 6 4 3 Fig 265 Heavy duty vertical probe holder parts ...

Page 145: ... Corrosion Thickness Probe Holder BOM ID Part Description 1 2 BG0091 Cable Clip 3 See Probe Holder Receptacle and Wear Plate MA264 SHSS M8 x 1 25 x 12 mm dog point SST 1 3 3 2 Fig 266 Corrosion thickness probe holder parts ...

Page 146: ...1 97in BG0038 35 BG0038 25 35cm 13 78in 25cm 9 84in BG0038 55 BG0038 45 55cm 21 65in 45cm 17 72in Length Part BG0038 20 BG0038 10 20cm 7 87in 10cm 3 94in BG0038 40 BG0038 30 40cm 15 75in 30cm 11 81in BG0038 50 50cm 19 69in Length Part BG0090 15 BG0090 05 15cm 5 91in 5cm 1 97in BG0090 35 BG0090 25 35cm 13 78in 25cm 9 84in BG0090 55 BG0090 45 55cm 21 65in 45cm 17 72in Length Part BG0090 20 BG0090 10...

Page 147: ...4in BG0090 40 BG0090 30 40cm 15 75in 30cm 11 81in BG0090 50 50cm 19 69in Length 01 02 03 04 Pivot Hole Size 5 0 mm 0 20 in 2 7 mm 0 11 in 9 5 mm 0 38 in 8 0 mm 0 32 in Olympus TOFD Sonatest DAAH PA Olympus PA 06 07 08 09 2 3 mm 0 09 in Conical Head 5 mm 0 20 in Internal 3 0 mm 0 12 in Zetec PA TOFD Wedge Type Pivot Hole Size Wedge Type Wide Standard PHS048 8 3 cm 3 26 in 12 2 cm 4 79 in Length Yok...

Page 148: ...2 4 5 BOM ID Part Description 1 CXG031 04 5 Automated Crawler Medium Temperature Add On Kit 2 CXS102 Medium Temperature Installation Removal Mat 3 CX0371 04 5 Medium Temperature Sleeving 4 CXS114 Medium Temperature Clamp 5 CXS112 Medium Temperature Mount Fig 275 Automated Crawler Medium Temperature Add On Kit ...

Page 149: ...e Part Description CES029 Preamp Bracket CES029 V Preamp Bracket with Velcro Fig 276 Preamp bracket BOM ID Part Description 1 BGS068 2 3 CXS082 Optical Guide Clamp Perpendicular Dovetail Mount JV024 Line Laser Battery Powered Class 1 1 2 3 Fig 277 Battery powered optical guide ...

Page 150: ...of 142 DN0108 Rev 00 10 13 Cases BOM ID Part Description 1 2 3 CMA016 Motorized Pump Umbilical Case 4 EA421 Umbilical Case Umbilical Probe Holder Frame Case CXA023 SKOOT Crawler Case DNA010 1 2 3 4 Fig 278 Cases ...

Page 151: ...an Directive on Waste Electrical and Electronic Equipment WEEE this symbol indicated that the product must not be disposed of as unsorted municipal waste but should be collected separately Refer to Jireh Industries for return and or collection systems available in your country ...

Page 152: ...rt is exchanged any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number ...

Page 153: ...f their respective owners and third party entities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice 2021 Jireh Industries Ltd ...

Page 154: ...Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 780 922 4534 jireh com ...

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