Jireh STIX BGG008, User Manual

Page 1: ...STIX Magnetic Corrosion Scanner BG0100 Rev 05 3 ...

Page 2: ...tches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 in away at all times WARNING Do NOT operate scanner in an explosive environment Do NOT operate scanner in the presence of volatile substances The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separate...

Page 3: ... 5 4 2 Tools 6 4 3 Corrosion Link 7 4 4 Non Encoded Corrosion Link 7 4 4 1 Corrosion link adjustment 8 4 4 2 Mounting a Frame Bar 9 4 4 3 Index Encoder Connection 9 4 4 4 Encoder Connection 9 4 4 5 Brake 10 4 4 6 Wheel Removal Installation 10 4 5 Carrier 11 4 5 1 Carrier Cable Clip 11 4 5 2 Index Nuts 12 4 6 Heavy Duty Vertical Probe Holder 13 4 6 1 Probe Holder Setup 13 4 6 2 Probe Holder Vertica...

Page 4: ...g Surface 23 Chapter 7 Maintenance 25 Chapter 8 Troubleshooting 26 8 1 Technical Support 26 Chapter 9 Spare Parts 27 9 1 Corrosion Scanner 27 9 2 Kit Components 28 9 2 1 Encoder Connector Type 29 9 2 3 Cable Management Length 29 9 3 Accessories 29 9 3 1 Magnetic Wheel Kit 29 9 3 2 Preamp Bracket 30 9 3 3 HydroFORM Cart 30 9 4 Heavy Duty Vertical Probe Holder 31 9 5 Probe Holder Components 32 9 5 1...

Page 5: ...PAGE iv of iv ...

Page 6: ...Brand This user manual describes the proper safety precautions setup and use of the STIX manual magnetic corrosion scanner 1 2 Manufacturer Distributor Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 Phone 780 922 4534 jireh com Manufacturer ...

Page 7: ...in Flat 10 2 cm 4 in diameter scanning is made possible when using the reduced width of the corrosion link see Corrosion link adjustment on page 8 2 1 2 Operating environment The STIX magnetic scanner is designed for use in an industrial environment that is between 20 C 4 F and 50 C 122 F 2 2 Dimensions and Weight Encoder cable length standard kit 5 m 16 4 in Scanner width Fig 1 1 76 7 cm 30 2 in ...

Page 8: ...nvironmental Sealing Dust tight watertight not submersible 2 4 Performance Specifications Scan encoder resolution 16 3 counts mm 414 5 counts inch Index Encoder resolution 40 3 counts mm 1023 9 counts inch 1 2 3 Fig 1 Scanner dimensions ...

Page 9: ...1 Definition of Symbols Instructions to look here or to see this part Denotes movement Instructing users to carry out an action in a specified direction Indicates alignment axis Alerts the user that the view has changed to a reverse angle ...

Page 10: ...tion Fig 2 STIX Corrosion scanning BGA012 Fig 3 STIX corrosion case BGA017 Fig 4 J100 Encoder Cable UMA026 Fig 5 Magnetic Wheelt BTS031 Fig 6 Heavy Duty Vertical Probe Holder PHS043 Fig 7 Irrigation Kit CMG007 Fig 8 Cable management dovetail mount CES044 Fig 9 3 mm Hex Driver EA414 ...

Page 11: ... 14 is sufficient for all typical operations and adjustments of the STIX The 3 8 in wrench Fig 15 is used to remove and install buttons on the probe holders Fig 10 3 8 in wrench EA470 Fig 11 2 mm hex driver EA476 Fig 12 Short 2 mm Hex Wrench CE0137 Fig 13 2 mm hex driver Fig 14 3 mm hex driver Fig 15 3 8 in wrench ...

Page 12: ... provided The corrosion link length can be adjusted to increase the scanner diameter range and allow for probe clearance 4 4 Non Encoded Corro sion Link The non encoded corrosion link Fig 17 provides braking for the system A mounting point for the frame bar is also provided The corrosion link length can be adjusted to increase the scanner diameter range and allow for probe clearance Fig 16 Corrosi...

Page 13: ...ke to allow the carrier to fit under the corrosion links see Yoke Substitution on page 16 1 Use the supplied 2 mm hex driver to remove the 2 shoulder screws Fig 18 2 With the 2 shoulder screws removed position the two halves of the corrosion link closer together align the screw holes and insert the shoulder screws Fig 19 3 Tighten the 2 shoulder screws with the supplied 2 mm hex driver Fig 20 Fig ...

Page 14: ...Connection The index encoder connection Fig 23 is located along the side of the corrosion link The cable from the PPS encoder see Index Encoder on page 18 connects to this point 4 4 4 Encoder Connection The encoder connection Fig 24 is located at the rear of the corrosion link The encoder cable connects here The opposite end of the encoder cable connects to the user s instrument Fig 21 Loosen wing...

Page 15: ...e axle with the 3 mm hex driver 4 4 6 Wheel Removal Installation Tightly grip the wheel to be removed by hand Loosen the wheel from the axle using the supplied 3 mm hex driver Fig 14 Fig 25 Brake Fig 26 Wheel removal installation WARNING MAGNETIC MATERIAL The magnetic wheel kit produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors...

Page 16: ...ow carrier movement along the frame bar 2 Press the latch on the carrier handle to position the carrier to the next index location Fig 28 4 5 1 Carrier Cable Clip 1 Push the cable clip flap down Fig 29 to insert the necessary cables and hoses Fig 30 Fig 27 Loosen the leadscrew clamp knob Fig 28 Carrier handle latch Fig 29 Carrier cable clip flap Fig 30 Carrier cable clip ...

Page 17: ...ndle references the arrow on the corresponding index nut Align the arrows using the ruler to set the desired spacing NOTE The index nuts can be repositioned and placement of the index nuts works in conjunction with common probe specifications Excessive adjustment of the index nuts is not recommended Fig 31 Index nuts Fig 32 Position index nuts ...

Page 18: ...Loosen the probe holder adjustment knob Fig 34 and mount the heavy duty vertical probe holder s dovetail jaw to the carrier 2 The vertical adjustment knob Fig 35 allows the heavy duty vertical probe holder s height adjustment This adjustment also controls the probe holder s spring tension G F H B A C D E Fig 33 Heavy duty vertical probe holder Fig 34 Mount probe holder to carrier Fig 35 Vertical a...

Page 19: ...ig 38 7 Tighten both the probe holder adjustment knob and the arm clamp screw Fig 39 while ensuring the wedge remains centred with the yoke 4 6 2 Probe Holder Vertical Adjustment 1 Gently lift the heavy duty probe holder and simultaneously pull the latch Fig 40 This action will unlock the probe holder Slowly lower the probe holder towards the scan surface Fig 41 Fig 38 Remove outer arm Fig 39 Pivo...

Page 20: ...the probe holder Fig 43 3 Loosen the arm clamp screw and the probe holder arm adjustment knob allowing removal of the probe holder arms Fig 44 4 Position the removed arms to the opposite sides of the yoke Fig 45 Fig 42 Remove yoke Fig 43 Orient to opposite side Fig 44 Remove probe holder arms Fig 45 Reverse position around yoke Fig 46 Position pivot buttons Fig 47 Remove outer arm ...

Page 21: ...he yoke in the threaded hole furthest from the frame bar 4 6 4 Yoke Substitution 1 Loosen the arm clamp screw and the probe holder adjustment knob allowing removal of the probe holder arms Fig 50 2 Use the supplied 3 mm driver to unscrew the yoke Fig 51 3 Choose an alternate size of yoke and screw the yoke to the outer probe holder hole Fig 52 4 Place the probe holder arms on the yoke and tighten ...

Page 22: ...53 4 7 Frame Bar with Ruler Frame bars Fig 54 are used to mount probe holders probe positioning systems and other accessories The frame bar includes a ruler with 1 mm measurements 4 8 Pivot Buttons Available in a variety of shapes and sizes fitting various wedge dimensions Use the supplied 3 8 in wrench Fig 15 to remove and install pivot buttons Fig 55 Fig 53 90 probe holder positioning Fig 54 Fra...

Page 23: ... index encoder support bracket while aligning the leadscrew shaft with the encoder socket Fig 57 TIP You can rotate the leadscrew by hand to assist in the alignment of the encoder socket 3 Tightening the 3 mm clamp screw on the index encoder support bracket Fig 58 4 Plug the index encoder connector to the corrosion link Fig 59 Fig 56 Loosen and slide post in place Fig 57 Align and mount post Fig 5...

Page 24: ...le management Pinch the clip and press it into the dovetail groove of the frame bar 4 11 Cable Management TIP When using the cable management ensure the dovetail link is placed 2nd in the chain behind the overhead adjustable link Fig 60 Pinch clip Fig 61 Route cables Fig 62 Cable management ...

Page 25: ...en the cable management s dovetail mount knob Fig 64 4 11 2 Cable Management Setup The cable management is offered in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to the scanner 1 Open the cable management and cable latch Begin at the tube s dovetail mount and place the cabling in the tube Fig 65 Fig 63 Loosen and slide on Fig 64 Tighten knob Fig 6...

Page 26: ...onnected from the cable management dovetail mount follow these instructions to re attach the tube and dovetail mount 1 Loosen the clamp screw using the supplied 3 mm hex driver 2 Slide the clamp around the tube first then slide the tube around the outside of the cable management dovetail mount Fig 69 Align the zipper opening and the cable management dovetail mount opening 3 Slide the clamp over th...

Page 27: ...PAGE 22 of 35 Chapter 5 CONFIGURATION 5 1 Standard Configuration Fig 72 Standard configuration ...

Page 28: ...rface 1 Ensure the frame bar extends past the corrosion link Fig 73 2 on the encoder side This will provide protection to the index encoder connector The non encoded link can be flush with the frame bar Fig 73 1 1 2 Fig 73 Frame bar offers protection for PPS encoder Fig 74 Route cabling ...

Page 29: ...wedge see Heavy Duty Vertical Probe Holder on page 13 in the probe holder 4 Ensure the brakes Fig 75 1 are activated see Brake on page 10 on both corrosion links 5 Place the STIX on the scanning surface Fig 76 TIP Use caution when placing equipment on the scan surface The magnetized wheels can cause the assembly to lurch towards the metal suddenly 1 Fig 75 Configure scanner and set brakes Fig 76 P...

Page 30: ...etely waterproof Components can be washed with warm water dish soap and a medium bristle brush Before using the scanner ensure all connectors are free of water and moisture NOTE All components with wiring cables or electrical connections are splashproof However these components are NOT submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components ...

Page 31: ... The instrument is not set up correctly Refer to the instrument s documentation regarding proper setup An issue with the encoder Contact Jireh Industries for repair see Jireh Industries Ltd on page 1 8 1 Technical Support For technical support contact Jireh Industries see Jireh Industries Ltd on page 1 ...

Page 32: ... 0 4 PPS Encoder 2 MA252 3 CES064 C Corrosion Link Extended 4 BTS031 Magnetic Wheel 5 CES068 C Non Encoded Corrosion Link Extended 6 MD050 010 SHCS M4x0 7 X 8 mm SST 7 DKS010 58 Corrosion Slider 8 DK0020 Dovetail Nut 9 BG0091 Cable Clip 10 PH0104 11 DK0019 Screw M3X4 5 SHCS 3 mm 12 BGS067 Frame Bar with Ruler 75 cm Shoulder Screw Leadscrew Clamp Knob 13 MA254 14 CE0116 Index Nut SHSS M4 x 0 7 x 3 ...

Page 33: ...mm Hex Driver 4 EA470 3 8 in Wrench 5 UMA026 X 07 5 Encoder Cable see Encoder Connector Type 6 BGA017 STIX Corrosion Case 7 See Heavy Duty Yoke Style 8 BGS068 Dovetail Mount CE0137 Short 2 mm Hex Wrench 9 10 11 12 See Cable Management Length CES067 Cable Management Mount CES066 Cable Management Clamp 8 9 12 11 10 Fig 78 STIX kit components ...

Page 34: ...onatest Veo Prisma E Olympus OmniScan SX MX2 X3 M2M MANTIS GEKKO LEMO V Pragma PAUT F TD Technology Design AD Sonatest Veo Prisma Single Axis NOTE Additional encoder connector styles are available contact Jireh Industries Ltd on page 1 9 2 3 Cable Management Length 9 3 Accessories 9 3 1 Magnetic Wheel Kit Part Length CX0226 7 m 22 9 ft Fig 79 Cable management length Part Description BTG014 Magneti...

Page 35: ...p Bracket 9 3 3 HydroFORM Cart Part Description CES029 Preamp Bracket CES029 V Preamp Bracket with Velcro Fig 81 Preamp bracket 1 BOM ID Part Description 1 CA119 Urethane Molded Wheel Bearing Fig 82 HydroFORM wheel replacement ...

Page 36: ... 020 BHCS M5 x 0 8 x 20 mm SST 2 PHS049 Heavy Duty Probe Holder Subassembly 3 EA154 Probe Holder Arm Adjustment Knob 4 See Heavy Duty Yoke Style 5 PH0165 Heavy Duty Probe Holder Arm Standard Drop 6 PH0011 X Pivot Button Style See Pivot Button Style 1 2 3 5 4 6 Fig 83 Heavy duty vertical probe holder ...

Page 37: ...on Sonotron Isonic D F TD Focus Scan Handy Scan Pocket Scan Olympus OmniScan MX2 OmniScan SX U Sonatest VEO PRISMA Company Instrument V Pragma PAUT 16 128 PragmaLite Pragma UT400 Fig 84 Heavy duty probe holder yoke selection Part BG0038 15 BG0038 05 15cm 5 91in 5cm 1 97in BG0038 35 BG0038 25 35cm 13 78in 25cm 9 84in BG0038 55 BG0038 45 55cm 21 65in 45cm 17 72in Length Part BG0038 20 BG0038 10 20cm...

Page 38: ... European Directive on Waste Electrical and Electronic Equipment WEEE this symbol indicated that the product must not be disposed of as unsorted municipal waste but should be collected separately Refer to Jireh Industries for return and or collection systems available in your country ...

Page 39: ...changed any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number This num...

Page 40: ...ctive owners and third party entities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice 2015 2022 Jireh Industries Ltd ...

Page 41: ...Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 780 922 4534 jireh com ...