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16

113242-3

Important

Coil failure due to improper pH level will void the
warranty.

Steam Requirements

Shaded areas are stated in metric equivalents

*  The minimum operating pressure is 100 psig (689.47 kPa) for optimum results.

Installation Instructions

To ensure an adequate supply of steam is provided, be sure
that the steam supply lines and steam return lines are sized
and laid out as stipulated in this manual.  Inadequate steam
supply lines and steam return lines or improper steam
plumbing will result in poor performance and can cause
component failure.  Clean, dry steam must be provided to the
dryer.

Important

Steam coil failure due to water hammer by wet
steam will void the warranty.

The pressure of the condensate in the steam supply line will
cause water hammer and subsequent heat exchanger
(steam coil) failure.  The steam supply connection into the
main supply line must be made with a minimum 10-inch
(25.4 cm) riser.  This will prevent any condensate from draining
towards the dryer.

The steam supply line to the dryer must include a
12-inch (30.48 cm) riser along with a drip trap and check
valve.  This will prevent any condensate from entering the
steam coil.

Operating Steam Pressure

 Maximum

150 psig

862 kPa

 Recommended

100 psig*

689 kPa

 Heat Input (Normal Load)

3.0

 

bhp

 Consumption (Approximate)
 @ 125 psi (8.6 bar)

104

 

lbs/hr

47.17 kg/hr

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Steam Information ___________________

It is your responsibility to have all plumbing connections made
by a qualified professional to ensure that the steam plumbing
installation is adequate and conforms with local and state
regulations or codes.

Care must be exercised when leveling steam dryers into final
position.  After leveling the dryer, check the downward pitch of
the heat exchanger from front to rear with a level.  Likewise,
check the downward pitch of the return condensate manifold
toward its outlet part.  Absence of these downward pitches
will result in probable water hammer and premature heat
exchanger fracture and leakage.

The presence of condensate in the steam will cause water
hammer and subsequent heat exchanger failure.  The steam
supply connection must be taken from the top of a
well-dripped steam main.  If the supply run-out to the dryer
exceeds 20 feet (6.1 meters), it should be dripped just before
the control valve with a proper trap and dirt pocket.

Important

Failure to comply with the requirements
stipulated in this manual can result in component

failure, which will void the warranty.

Note

This dryer is manufactured with a pneumatic
(piston) damper system, which requires an

external supply of air (80 psi ± 10 psi [5.51 bar ± 0.68 bar]).

Steam Coil pH Level

The normal pH level for copper type steam coils must be
maintained between a value of 8.5 to 9.5.  For steel type
steam coils the pH level must be maintained between a value
of 9.5 to 10.5.  These limits are set to limit the acid attack of
the steam coils.

Summary of Contents for D40

Page 1: ... Installation and service must be performed by a qualified installer service agency or the gas supplier AVERTISSEMENT Assurez vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d incendie ou d explosion ou pour éviter tout dommage matériel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables à p...

Page 2: ...______________________________________________________________ Serial Number s ________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ Replacement parts can be o...

Page 3: ...ck guards outer tops or service panels removed Personal injury or fire could result The dryer must never be operated without the lint filter screen in place even if an external lint collection system is used FOR YOUR SAFETY Do not dry mop heads in the dryer Do not use dryer in the presence of dry cleaning fumes Dryers must not be installed or stored in an area where it will be exposed to water and...

Page 4: ... articles that contain plastic foam sponge rubber or similarly textured rubber materials Drying in a heated basket tumbler may damage plastics or rubber and also may be a fire hazard A program should be established for the inspection and cleaning of lint in the burner area exhaust ductwork and area around the back of the dryer The frequency of inspection and cleaning can best be determined from ex...

Page 5: ...61 cm AIRFLOW 60 HZ 460 cfm 13 cmm AIRFLOW 50 HZ 382 cfm 11 cmm EXHAUST CONNECTION DIAMETER 8 20 32 cm WATER CONNECTION 3 4 M N P T DRYERS PER 20 40 CONTAINER 12 24 DRYERS PER 48 53 TRUCK 30 32 VOLTAGE AVAILABLE 120 480v 1 3 ø 2 3 4 w 50 60 Hz APPROX NET WEIGHT 517 lbs 234 5 kg APPROX SHIPPING WEIGHT 552 lbs 250 38 kg HEAT INPUT 95 000 Btu hr kcal hr INLET PIPE CONNECTION 1 2 F B S P T VOLTAGE AVA...

Page 6: ...6 113242 3 Specifications _______________________ ...

Page 7: ...supporting its weight Carpeting must be removed from the floor area that the dryer is to rest on Important The dryer must be installed on noncombustible floors only The dryer must not be installed or stored in an area where it will be exposed to water and or weather The dryer is for use in noncombustible locations Provisions for adequate air supply must be provided as noted in this manual refer to...

Page 8: ...otect the outside end of the horizontal ductwork from the weather a 90 elbow bent downward should be installed where the exhaust exits the building If the ductwork travels vertically up through the roof it should be protected from the weather by using a 180 turn to point the opening downward In either case allow at least twice the diameter of the duct between the duct opening and the nearest obstr...

Page 9: ...work Exhaust back pressure measured by a manometer at the dryer exhaust duct area must be no less than 0 and must not exceed 0 3 inches 0 74 mb of water column W C For extended ductwork runs the cross section area of the duct can only be increased to an extent For extended ductwork runs a professional heating ventilating and air conditioning HVAC firm should be consulted for proper venting informa...

Page 10: ...diameter increasing before each individual 8 inch 20 32 cm duct is added refer to Illus C for horizontal venting and Illus D for vertical venting Important No more than four 4 dryers maximum should be connected to one 1 main common duct with a vertical run Note Distance between dryer single ducts being connected to the main common duct must be a minimum width of 34 1 4 87 cm Ductwork should be lai...

Page 11: ...ns Important Figures shown are for non reversing models only For reversing models contact the factory Electric Models Only All electrically heated dryers must be connected to the electric service shown on the dryer s data label The connecting wires must be properly sized to handle the rated current ELECTRICAL SERVICE SPECIFICATIONS PER DRYER IMPORTANT NOTES A B C 208 VAC AND 240 VAC ARE NOT THE SA...

Page 12: ...he way to the electrical ground If there are any nonmetallic interruptions such as a meter pump plastic rubber or other insulating connectors they must be jumped out with no 4 copper wire and securely clamped to bare metal at both ends Important For personal safety and proper operation the dryer must be grounded Provisions are made for ground connection in each dryer at the electrical service conn...

Page 13: ...dryer s data label The electrical input connections are made at the electric oven contactor located inside the assembly at the rear center upper section of the dryer The ground connection is made to a copper lug also provided in this area To gain access remove oven rear service cover Important A strain relief must be used where the input wiring enters the oven assembly For 208 240V Applications A ...

Page 14: ...2 29 140820 2 46 140806 LIQUID PROPANE CONVERSION KIT PART NUMBER 883306 Gas Information______________________ It is your responsibility to have all plumbing connections made by a qualified professional to ensure that the gas plumbing installation is adequate and conforms to local and state regulations or codes In the absence of such codes all plumbing connections materials and workmanship must co...

Page 15: ...m at test pressures equal to or less than 1 2 psig 3 5 kPa Piping Connections All components materials must conform to National Fuel Gas Code Specifications ANSI Z223 1 LATEST EDITION or in Canada CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 Liquid Propane L P Gas or LATEST EDITION for General Installation and Gas Plumbing as well as local codes and ordinances and must be done by a qualifi...

Page 16: ...7 kg hr Steam Information ___________________ It is your responsibility to have all plumbing connections made by a qualified professional to ensure that the steam plumbing installation is adequate and conforms with local and state regulations or codes Care must be exercised when leveling steam dryers into final position After leveling the dryer check the downward pitch of the heat exchanger from f...

Page 17: ...eam coil damage All horizontal runs of steam supply piping should be pitched 1 4 inch for every 1 foot 0 30 meters back towards the steam supply header causing the condensate in the line to drain to the header Install a bypass trap in any low point to eliminate wet steam Important Flexible hoses couplings must be used Coil failure due to hard plumbing connections will void the warranty Steam Dampe...

Page 18: ...____________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ ___________________________...

Page 19: ...made by a qualified professional to ensure that the plumbing installation is adequate and conforms to local state and federal regulations or codes It is the installation or owner s responsibility to see that the necessary or required water water pressure pipe size or connections are provided The manufacturer assumes no responsibility if the fire suppression system is not connected installed or mai...

Page 20: ...he water solenoid valve The use and connections of this manual bypass are at the option or discretion of the owner The water connection for the manual bypass is made to the T or four way fitting which has a 3 8 F P T and a coupling must be used to provide the minimum 1 2 supply feed line If the rear area of the dryer or the water supply is located in an area where it will be exposed to cold freezi...

Page 21: ...d in place Rotate the basket tumbler drum by hand to be sure it moves freely Steam Models check to ensure that a clean dry regulated air supply 80 psi 5 51 bar is on the dryer with air operated damper system only Steam Models check to ensure all steam shutoff valves are open Steam Models check steam damper operation Check basket tumbler bearing setscrews to ensure that they are all tight Check ven...

Page 22: ...that no further adjustments are necessary and that all components are functioning properly Basket Coating The basket tumbler is treated with a protective coating We suggest dampening old garments or cloth material with a solution of water and nonflammable mild detergent and tumbling them in the basket tumbler to remove this coating Check the electric service phase sequence 3 phase 3ø models only W...

Page 23: ...TEMP ___ ___ MINUTES REMAINING At the end of the heat cycle the dryer will shut off the heat and continue the fan and basket tumbler until the Cool Down Time or temperature is reached Important For more detailed information regarding the microprocessor controller computer on your dryer refer to the microprocessor user s manual included with the dryer Dual Timer Dryers Turn drying timer knob for a ...

Page 24: ...enever contacting JLA for warranty information be sure to have the dryer s model number and serial number available so that your inquiry can be handled in an expeditious manner Routine Maintenance ________________ Cleaning A program and or schedule should be established for periodic inspection cleaning and removal of lint from various areas of the dryer as well as throughout the ductwork system Th...

Page 25: ...stick Note A back draft damper that is sticking partially closed can result in slow drying and shutdown of heat circuit safety switches or thermostats When cleaning the dryer cabinet s avoid using harsh abrasives A product intended for the cleaning of appliances is recommended Adjustments _________________________ 7 Days After Installation and Every 6 Months Thereafter Inspect bolts nuts screws se...

Page 26: ...f the preset cycles in letters A F Verify that the applicable indicator lights on the microprocessor controller computer board are lit Refer to the illustration below For Models with Johnson Direct Spark Ignition DSI Controller G760 Theory of Operation Start the drying cycle When the gas burner ignites within the chosen trial for ignition time 6 seconds the flame sensor detects gas burner flame an...

Page 27: ...set manually This hi temperature condition may be caused due to a restricted exhaust poor airflow or improper burner operation The location of the burner hi limit is on the right side of the burner box looking at the burner from the back of the dryer Warning Discontinue power to dryer before attempting to reset hi limit light emitting diode L E D diagnostic indicator flashes A steady light emittin...

Page 28: ...JLA 113242 3 8 20 04 0 ...

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