JLG 10VP, Operators & Safety

Page 1: ...rie Australia Telephone 065 811111 Fax 065 810122 EUROPEAN OFFICE JLG INDUSTRIES EUROPE Kilmarting Place Tannochside Park Uddingston Scotland G71 5PH Telephone 01698 811005 Main Fax 01698 811055 Parts...

Page 2: ...JLG Lift...

Page 3: ...oncern DANGER WARNING CAUTION IMPORTANT INSTRUCTIONS and NOTE are inserted throughout this manual to emphasize these areas They are defined as follows JLG INDUSTRIES INC MAY HAVE ISSUED SAFETY RELATED...

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Page 5: ...l be tested each day prior to use to determine that they are in safe operating condition 5 Load limits specified by the manufacturer shall not be exceeded 6 Instruction and warning placards must be le...

Page 6: ...ON AND MAINTENANCE SAFETY IN THIS AREA IS THE RESPONSIBILITY OF THE OWNER OPERATOR B HYDRAULIC SYSTEM SAFETY 1 It should be particularly noted that the machines hydraulic systems operate at extremely...

Page 7: ...ember 15 1997 Date of Issue January 20 2000 Revised February 7 2000 Revised Section 2 Page 2 5 removed lube check requirement for drive wheel gear box March 22 2000 Revised Added 20VP UL EE Option Apr...

Page 8: ...EFFECTIVITY PAGE d JLG Lift 3120727 This page intentionally left blank...

Page 9: ...equirements 2 4 2 7 Battery Charging Maintenance 2 5 SECTION 3 USER RESPONSIBILITIES MACHINE CONTROLS 3 1 General 3 1 3 2 Personnel Training 3 1 3 3 Operating Characteristics And Limitations 3 2 3 4 C...

Page 10: ...l Locations Rear View 3 7 3 8 Decal Locations Top View 3 8 3 9 Decal Locations Right Left View 3 9 3 10 Wheel Load Decals 10 15 20VP 3 10 4 1 Quick Change Platform Mount 4 4 4 2 Forklift Truck Lifting...

Page 11: ...OF AT LEAST 10 FT 3M BETWEEN ANY PART OF THE MACHINE AND ANY ELECTRI CAL LINE OR APPARATUS CARRYING UP TO 50 000 VOLTS 1 FT 0 3M ADDITIONAL CLEARANCE IS REQUIRED FOR EVERY ADDITIONAL 30 000 VOLTS OR...

Page 12: ...NNECT POWER TO OVERHEAD CRANES BARRICADE FLOOR AREA IF NECESSARY PRECAUTIONS TO AVOID ALL KNOWN HAZARDS IN THE WORK AREA MUST BE TAKEN BY THE OPERA TOR AND HIS SUPERVISOR BEFORE STARTING THE WORK DO N...

Page 13: ...SUR FACES DO NOT OPERATE MACHINE ON SOFT FOOTING THAT WILL ALLOW THE WHEELS TO SETTLE INTO OR BREAK THROUGH SURFACE AS TIPPING WILL OCCUR NEVER POSITION THE UNIT SIDEWAYS ON A SLOPE USE CAUTION AND CH...

Page 14: ...USED ONE LANYARD SHOULD BE ATTACHED TO THE AERIAL PLATFORM THE OTHER TO THE STRUCTURE THE SAFETY LANYARD THAT IS ATTACHED TO THE AERIAL PLATFORM SHOULD NOT BE DISCON NECTED UNTIL SUCH TIME AS THE TRA...

Page 15: ...ional Check are complied with prior to putting the machine into service 2 3 DELIVERY AND FREQUENT INSPECTION The following check list provides a systematic inspection to assist in detecting defective...

Page 16: ...ulic leaks Hydraulic oil level should be filled level with the full line Fill To Line on the side of the hydraulic reser voir Also check that reservoir cap is properly secured 5 Ground Controls Proper...

Page 17: ...HECK TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED USE OF A MALFUNC TIONING MACHINE IS A SAFETY VIOLATION Once the Walk Around Inspection is complete a Func tiona...

Page 18: ...m clock wise to counterclockwise checking for proper oper ation If operating properly speed should vary from 2 mph to 1 2 mph NOTE A short delay between lift motor start and platform movement is norma...

Page 19: ...W NO OPEN FLAMES SPARKS OR LIGHTED TOBACCO PRODUCTS IN THE AREA WHILE CHARGING BATTERIES CHARGE BATTERIES ONLY IN A WELL VENTILATED AREA ADD ONLY DISTILLED WATER TO BATTERIES WHEN ADDING DISTILLED WAT...

Page 20: ...age reaches 2 37 V cell the 80 CHARGE light on the front panel of the charger will light up The charger then continues to monitor the increase in charge until it sees no increase and then terminates t...

Page 21: ...onswithChains KeytoLubricants MPG MultipurposeGrease HO Hydraulic Oil Hydraulic oils must have anti wear qualities at least to API Service Classification GL 3 and sufficient chemical stability for mob...

Page 22: ...SECTION 2 PREPARATION AND INSPECTION 2 8 JLG Lift 3120727 Figure 2 6 Torque Chart...

Page 23: ...e influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical con trol must not be permitted to operate the machine Operator Training Operator training must include inst...

Page 24: ...mation on battery charging see SECTION 2 7 Battery Charging 1 MASTER ON OFF SWITCH 20VP UL EE OPTION ONLY A master ON OFF switch is included on 20VP machines with the UL EE option The master switch is...

Page 25: ...ts Also an 80 amp fuse is mounted near the breaker panel for added protection on the pump motor circuit These items are located under the rear cover on top of the mast support bracket Platform Control...

Page 26: ...ol which moves the platform in the direction which the stick is moved It is a fully proportional control the further from the center position the joystick is moved the faster the machine travels To ac...

Page 27: ...ECAUTIONS WHEN MAN UALLY MOVING MACHINE AROUND SEE SECTION 1 3 WHEN PUSHED OR PULLED MANUALLY THE MACHINE S BRAKES MUST BE DISENGAGED AND THE EMERGENCY STOP BUTTON SET TO THE OFF POSITION DEPRESSED DO...

Page 28: ...ree quarters 3 4 inch when ENGAGED lowered and are designed to support the weight of the machine should one of its wheels drop into a hole or crack As the machine drops onto the PHP bar the bar will l...

Page 29: ...SECTION 3 USER RESPONSIBILITIES MACHINE CONTROLS 3120751 JLG Lift 3 7 Figure 3 6 Decal Locations Front View...

Page 30: ...SECTION 3 USER RESPONSIBILITIES MACHINE CONTROLS 3 8 JLG Lift 3120751 Figure 3 7 Decal Locations Rear View...

Page 31: ...SECTION 3 USER RESPONSIBILITIES MACHINE CONTROLS 3120751 JLG Lift 3 9 Figure 3 8 Decal Locations Top View...

Page 32: ...PTION P N 1703708 BRAKE 1703636 FREE WHEELING BRAKE HANDLE MUST BE IN FREE WHEELING POSITION GROUND STATION KEY SWITCH MUST BE IN OFF POSITION BEFORE TOWING OR WINCHING MACHINE TOW OR WINCH SLOWLY 2 M...

Page 33: ...IBILITIES MACHINE CONTROLS 3120751 JLG Lift 3 11 Figure 3 10 Wheel Load Decals 10 15 20VP 1703501 MAX 289 kg 640 lbs 1703502 MAX 386 kg 853 lbs 1703503 MAX 516 kg 1140 lbs P N 1704498 P N 1704499 P N...

Page 34: ...SECTION 3 USER RESPONSIBILITIES MACHINE CONTROLS 3 12 JLG Lift 3120751 This page intentionally left blank...

Page 35: ...g all job site and government rules and regulations As with any type of machine the operator is very important to efficient and safe operation It is absolutely necessary that the JLG VP lift be regula...

Page 36: ...LOAD CAPACITY ALWAYS CHECK THE BUBBLE LEVEL INDICATOR ON BASE FRAME TO BE SURE MACHINE IS LEVEL BEFORE RAISING PLATFORM 4 Inspect work area before operating lift Platform Loading The platform maximum...

Page 37: ...OR TILT INDICATOR ON BASE THE FRAME TO BE SURE MACHINE IS ON A LEVEL SUR FACE BEFORE RAISING PLATFORM ALSO OBSERVE SURFACE AREA AROUND MACHINE IF IT IS TO BE MOVED DRIVEN WHILE PLATFORM IS ELEVATED DO...

Page 38: ...controller and bracket from platform and lay aside 2 Remove both pins securing the lower platform sup port rail to the mast mounting channel 3 Remove both pins from the upper platform support rail to...

Page 39: ...rounding travel surface permits Follow the driving and safety instructions as noted in previous Sec tion 4 3 Machine Operation Truck Transport DO NOT TRANSPORT THE MACHINE IN A HORIZONTAL POSI TION DU...

Page 40: ...hould be securely tightened with a force of approximately 100 lb applied two feet from the pivot handle i e the chain is properly tightened when a 200 lb load placed on the chain a 200 lb man standing...

Page 41: ...m allowing for convienent handling when replacing fluorescent tubes Laser Positioning Light The laser positioning light attaches to the platform railing and when powered on projects a laser dot on any...

Page 42: ...two 2 pins on lower mount are installed and secure Entering Exiting Platform Refer to Figure 5 1 The Extendible Platform is equpped with a swing up gull wing gate for entrance into the platform THE TO...

Page 43: ...Next fold the extend handles down until they lock into the spring clamps on the vertical rail this will lock the platform extension in place Retracting Platform Refer to Figure 5 1 1 To retract the pl...

Page 44: ...SECTION 5 OPTIONAL EQUIPMENT 5 4 JLG Lift 3120727 This page intentionally left blank...

Page 45: ...manual descent knob counterclockwise opening the valve Turn the knob clockwise to stop descent or to close the valve The platform will be lowered unpowered using gravity 6 3 EMERGENCY OPERATION Use o...

Page 46: ...hine and test all functions Do not lift platform above 10 feet 3 meters until you are sure that all damage has been repaired and that all controls and machine components are operating correctly 6 4 IN...

Page 47: ...SECTION 7 INSPECTION AND REPAIR LOG 3120727 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments Machine Serial Number...

Page 48: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 JLG Lift 3120727 Table 7 1 Inspection and Repair Log Date Comments...

Page 49: ...ith regard to the current ownership of JLG Products Please return completed form to the JLG Product Safety Reliability Department via facsimile 717 485 6573 or mail to address as specified on the back...

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Page 52: ...Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax...