SECTION 4 - BOOM & PLATFORM
3121619
4-3
end of manual telescope commands when using multiple
functions with lift. The telescope command can be used inde-
pendently or in combination with other functions. Manual
introduction of telescope will override the controlled arc sys-
tem and result in conventional control. Controlled arc will be
disabled with any sensor failure, any moment violation, any
envelope violation, or with auxiliary power functions. The con-
trolled arc functionality can be turned off using the manual
position of the boom control select switch. When selected, this
system is active at all boom angles and lengths.
Controlled Boom Angle System
The Controlled Boom Angle System uses the envelope control
sensors to enhance the control of the boom by minimizing the
interaction of swing and drive functions with the envelope
edges. This interaction is due to two factors. First, the envelope
is controlled relative to gravity regardless of ground slope and
second, the turntable/boom mounting is effected by swing
and drive functions when the ground slope varies. This can
cause the boom position to vary within the envelope or even
violate the envelope edges when swinging or driving without
intentionally moving the boom. The controlled boom angle
system minimizes this effect by automatically introducing lift
up or down during swing and drive commands to maintain a
constant boom angle relative to gravity for all boom angles
greater than 8 degrees. Controlled boom angle is disabled
with any envelope or moment violations or failures. The con-
trolled boom angle functionality can be turned off using the
manual position of the boom control select switch.
Envelope Tracking
The Envelope Tracking System uses the envelope control sen-
sors to enhance the control of the boom within the working
envelope. Due to the shape of the working envelope, the max-
imum boom angle varies with telescope length. To maintain
unrestricted operation of the boom, the lift down function is
automatically introduced while telescoping in only when the
boom is on the rearward edge of the envelope. This only
occurs when telescoping in along the rearward edge and is
not used elsewhere within the envelope or when telescoping
out. Envelope tracking is disabled with any envelope or
moment violations or failures. The envelope tracking function-
ality can be turned off using the manual position of the boom
control select switch.
Slow Down System
When the main boom approaches the edges of the working
envelope, all functions (except jib and platform functions, tele-
scope in or out on the rearward edge and telescope in on the
forward edge) are automatically slowed down by the control
system to reduce the machine dynamics and improve opera-
tor control. The slow down starts within 4 feet of all edges and
is at the fully reduced speeds 2 feet from all edges. The control
system indicates to the operator this automatic introduction
of slow down by flashing the creep light on the platform dis-
play panel. This feature applies to both platform and ground
controls, however, no indication is made on the ground con-
trol panel. This is not adjustable using the analyzer.
Dual Capacity System
The Dual Capacity System on this machine is a multiple enve-
lope control system as opposed to an indication system. The
control system changes the working envelope and moment
limits to match the capacity select mode to either the 500#
mode or the 1000# mode. It then displays the capacity mode
on the platform and ground display panel and controls the
positions of the boom within the allowable envelope for that
mode. This mode is selectable by the operator with the dual
capacity select switch on the platform control panel. The 500#
mode has the largest envelope. The 1000# mode has a smaller
envelope and requires the jib to be retracted fully. To select
the 1000# mode the boom must already be in the smaller
1000# envelope. When the operator selects the 1000# mode
and this condition is met, the capacity light changes from 500#
to 1000# and the envelope and permitted moment values are
changed accordingly. When the operator selects the 1000#
mode and this condition is not met, both capacity lights will
flash, the platform alarm will sound, and all functions will be
disabled until the capacity select switch is put back into the
500# position.
Swing Speed Proportioning
Swing Speed Proportioning uses the boom length and angle
sensors to improve the comfort, speed and control of the turn-
table swing function. Turntable swing speed is increased as
the distance of the platform to the center of rotation is
decreased. This results in approximately constant platform
speeds regardless of boom position. Swing speed proportion-
ing is disabled with any envelope sensors failure. Disabling of
swing speed proportioning will default to the slowest swing
speed setting.
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
Page 2: ......
Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
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