JLG 1930ES, Operation & Safety Manual

Page 1: ...Operation Safety Manual Model 1930ES 2030ES 2630ES 2646ES 3246ES 3121165 September 17 2004...

Page 2: ......

Page 3: ...r has no direct control over machine operation and application proper safety prac tices are the responsibility of the owners users operators lessors and lessees All instructions in this manual are bas...

Page 4: ...ON THE MACHINE THIS SIGNAL WORD WILL HAVE A RED BACKGROUND AS PART OF A DECAL INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH WHEN INSTALLED O...

Page 5: ...VE ISSUED SAFETY RELATED BULLETINS FOR THIS JLG PRODUCT CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG DEALER FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR...

Page 6: ...Issue March 31 2003 Revised April 30 2003 Revised May 21 2003 Revised June 13 2003 Revised June 25 2003 Revised August 26 2003 Revised December 3 2003 Revised March 3 2004 Added Manual Part Number to...

Page 7: ...IES AND MACHINE CONTROL 3 1 General 3 1 3 2 Personnel Training 3 1 3 3 Operating Characteristics and Limitations 3 1 3 4 Controls and Indicators 3 2 3 5 Platform Control Station 3 4 3 6 Panel carrier...

Page 8: ...Location CE Australian Sheet 1 3 13 3 9 Decal Location CE Australian Sheet 2 3 14 4 1 Grade and Sideslope 4 4 4 2 Lifting and Tie Down Diagram 4 6 4 3 Australian Lift and Tie Down Diagram 4 7 4 4 Man...

Page 9: ...l to operate the machine who have demonstrated that they understand the safe and proper operation and mainte nance of the unit Read understand and obey all DANGERS WARN INGS CAUTIONS and operating ins...

Page 10: ...never be left at end of travel fully extended or fully retracted before shutdown or for long periods of time Always bump control in opposite direction slightly when function reaches end of travel Thi...

Page 11: ...ny energized exposed or insulated parts in accordance with the Minimum Safe Approach Distance MSAD as specified in Table 1 1 Allow for machine movement and electrical line swaying Maintain a clearance...

Page 12: ...all operating and ground personnel Keep hands and limbs out of the scissor arm assembly during operation Watch for obstructions around machine and overhead when driving Check clearances above on side...

Page 13: ...Ensure replacement parts or components are identical or equivalent to original parts or components Never attempt to move heavy parts without the aid of a mechanical device Do not allow heavy objects...

Page 14: ...SECTION 1 SAFETY PRECAUTIONS 1 6 JLG Lift 3121165 This page intentionally left blank...

Page 15: ...ledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction 6 The safest means to operate the machine where overhead obstructions other moving equipment and ob...

Page 16: ...ner Dealer or User Qualified JLG Mechanic Service and Mainte nance Manual and appli cable JLG inspection form Frequent Inspection In service for 3 months or 150 hours whichever comes first or Out of s...

Page 17: ...e ground control panel with no load in the platform a Check that all guards protecting the switches locks are in place b Operate all functions and check all limiting and cut out switches See Table 2 2...

Page 18: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 4 JLG Lift 3121165 1 9 8 7 6 10 11 12 13 5 14 4 3 15 16 17 Figure 2 1 Walk Around Inspection Diagram...

Page 19: ...return to neutral control lever lock and emergency stop switch func tion properly manual in storage box 2 Steer Cylinder See Note 3 Spindle Tie Rod Drive Motor and Steer Linkage left front See Note 4...

Page 20: ...RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 JLG Lift 3121165 1 2 3 SWITCHES THROUGHOUT MACHINE 1 PotholeSwitch Typicalonoppositesideofmachine 2 ProximitySwitch 3 RotarySwitch Figure 2 3 S...

Page 21: ...l State and Local Statutes including training in the recognition and avoidance of potential hazards in the work place with particular attention to the work to be per formed 4 Proper use of all require...

Page 22: ...und controls as selected When positioned to platform the switch provides power to the emergency stop switch at the platform controls When positioned to ground the switch provides power to the ground c...

Page 23: ...1 Indoor CE ZoneACapacity ANSI 8 Lift DriveSelectSwitch 2 Outdoor CE ZoneBCapacity ANSI 9 Horn 3 SystemDistress 10 SteerSwitch 4 BatteryDischargeIndicator 11 Controller 5 TiltIndicator 12 EmergencySto...

Page 24: ...ion select will not occur 9 Horn This push button switch when activated per mits the operator to warn jobsite personnel when the machine is operating in the area 10 Steer Switch The steer switch is a...

Page 25: ...RE RAISING PLATFORM 14 Tilt Alarm Warning Horn The Tilt Alarm Warning Horn is activated when the chassis is on a slope greater than what the machine is programmed for and the platform is elevated NOTE...

Page 26: ...MACHINE CONTROL 3 6 JLG Lift 3121165 1 2 3 1932ES 9 1932ES 4 5 6 7 1932ES 8 19 3 9 10 11 12 1932ES 13 14 18 CUSTOMER WINDOW 15 7 6 10 5 4 17 16 20 1932ES 2030ES 2630ES CE AND AUSTRALIAN 23 7 22 21 Fig...

Page 27: ...IES AND MACHINE CONTROL 3121165 JLG Lift 3 7 24 1932ES 28 1932ES 25 3 26 1932ES 4 5 6 7 CUSTOMER WINDOW 3 9 27 21 29 22 30 31 32 1932ES 2030ES 2630ES ANSI 21 4 5 6 37 36 7 37 34 33 34 35 16 Figure 3 5...

Page 28: ...PONSIBILITIES AND MACHINE CONTROL 3 8 JLG Lift 3121165 4 5 6 7 3 9 2030ES 2630ES 38 8 12 36 3246ES 9 13 3 10 32 29 31 30 28 21 22 27 CE 2646ES 3246ES ANSI 2646ES 3246ES 23 7 21 22 Figure 3 6 Decal Loc...

Page 29: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3121165 JLG Lift 3 9 21 4 5 6 7 37 3246ES 3246ES 21 2646ES 21 25 2030ES 21 25 26 ANSI 2630ES 4 5 6 7 11 Figure 3 7 Decal Location Sheet 4 of 4...

Page 30: ...705687 1705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 17014...

Page 31: ...87 1705687 1705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1...

Page 32: ...N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 19 1704412 1704412...

Page 33: ...705687 15 N A N A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 17014...

Page 34: ...A N A N A N A N A N A N A 16 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 17 N A N A N A N A N A N A N A N A 18 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 19 17...

Page 35: ...ls operate lift up and down Ground Controls are to be used only in an emergency to lower the platform to the ground should the operator in the platform be unable to do so NOTE All platform extension c...

Page 36: ...machine is shut down place the power selec tor switch to the desired position platform or ground 2 Position the applicable emergency stop switch to the on position Table 4 2 Operating Specifications...

Page 37: ...nically extendable deck giving the operator better access to worksites On the 1930ES 2030ES 2630ES this extension adds 3 ft 0 9m and on the 2646ES and 3246ES the extension adds 4 ft 1 2 m to the front...

Page 38: ...he neutral position for 3 sec onds before the function change is effective The machine is inoperable at this point Traveling Forward 1 Place power selector switch at ground control sta tion to platfor...

Page 39: ...olt power outlet 2 The batteries are fully charged when green light on the battery charger status panel is illuminated 4 8 PLATFORM LOADING The platform maximum rated load capacity is shown on a placa...

Page 40: ...attempt to lift machine from the front lug LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT RECOMMENDED BY JLG IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES CAUTION MUST...

Page 41: ...SECTION 4 MACHINE OPERATION 3121165 JLG Lift 4 7 FRONT REAR Figure 4 2 Lifting and Tie Down Diagram...

Page 42: ...SECTION 4 MACHINE OPERATION 4 8 JLG Lift 3121165 FRONT REAR Figure 4 3 Australian Lift and Tie Down Diagram...

Page 43: ...switch to the proper stroage area in the bat tery compartment Mechanical Brake Release 1 Chock wheels or secure machine with tow vehicle 2 Power machine in ground mode 3 Remove cover from the back of...

Page 44: ...646ES 3246ES WHEELBASE in X in Z in MODEL 2030ES 2630ES 2646ES 3246ES WHEELBASE cm X cm Z cm 1930ES 33 83 7 156 8 52 52 33 33 108 6 108 4 209 1 209 1 187 7 187 7 98 9 38 5 13 33 5 61 73 20 5 43 8 82 3...

Page 45: ...up or down Manual Descent The manual descent valve is used in the event of total power failure to lower the platform using gravity The manual descent handle is located at the rear of the machine above...

Page 46: ...ther equipment Post Incident Inspection Following any incident thoroughly inspect the machine and test all functions first from the ground controls then from the platform controls Do not lift above 10...

Page 47: ...SECTION 6 INSPECTION AND REPAIR LOG 3121165 JLG Lift 6 1 SECTION 6 INSPECTION AND REPAIR LOG Table 6 1 Inspection and Repair Log Date Comments...

Page 48: ...SECTION 6 INSPECTION AND REPAIR LOG 6 2 JLG Lift 3121165 Table 6 1 Inspection and Repair Log Date Comments...

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Page 50: ...nson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax 31 23 557 2493 JLG I...