SECTION 2 - GENERAL
2-2
31215079
2.2
PREVENTIVE MAINTENANCE AND INSPECTION
SCHEDULE
The preventive maintenance and inspection checks are
listed and defined in the following table. This table is
divided into two basic parts, the “AREA” to be inspected
and the “INTERVAL” at which the inspection is to take
place. Under the “AREA” portion of the table, the various
systems along with the components that make up that
system are listed. The “INTERVAL” portion of the table is
divided into two columns representing the various
inspection time periods. The numbers listed within the
interval column represent the applicable inspection
code for which that component is to be checked.
The checks and services listed in this schedule are not
intended to replace any local or regional regulations
that may pertain to this type of equipment nor should
the lists be considered as all inclusive. Variances in inter-
val times may occur due to climate and/or conditions
and depending on the location and use of the machine.
JLG INDUSTRIES REQUIRES THAT A COMPLETE ANNUAL INSPECTION
BE PERFORMED IN ACCORDANCE WITH THE "ANNUAL MACHINE
INSPECTION REPORT” FORM.
NOTE:
This machine requires periodic safety and mainte-
nance inspections by a JLG Dealer. A decal located
on the frame affords a place to record (stamp)
inspection dates. Notify dealer if inspection is over-
due.
Maintenance and Inspection Schedule Codes
1. Check for proper and secure installation.
2. Visual inspection for damage, cracks, distortion, or
excessive wear.
3. Check for proper adjustment.
4. Check for cracked or broken welds.
5. Operates properly.
6. Returns to neutral or “off” position when released.
7. Clean and free of debris.
8. Interlocks function properly.
9. Check for signs of leakage.
10. Decals installed and legible.
11. Check for proper fluid level.
12. Check for chafing and proper routing.
13. Check for proper tolerances.
14. Properly lubricated.
15. Torqued to proper specification.
16. No gouges, excessive wear, or cords showing.
17. Properly inflated and seated around rim.
18. Proper and authorized components.
19. Fully charged.
20. No loose connections, corrosion, or abrasions.
21. Verify.
22. Perform.
23. Sealed properly.
24. Overrides platform controls.
25. Remove pump motor cover and blow away any
brush wear dust from cover, brushes, and brush
holder assembly.
26. Replace.
Table 2-1. Inspection and Maintenance
Type
Frequency
Primary
Responsibility
Service
Qualification
Reference
Pre-Start
Inspection
Prior to use each day; or
At each Operator change.
User or Operator
User or Operator
Operation and Safety Manual
Pre-Delivery
Inspection
Prior to each sale, lease, or
rental delivery.
Owner, Dealer, or User
Qualified JLG Mechanic
Service and Maintenance Manual
and applicable JLG inspection form
Frequent
Inspection
In service for 3 months or 150 hours, whichever comes first;
OR, out of service for a period of more than 3 months;
OR, purchased used.
Owner, Dealer, or User
Qualified JLG Mechanic
Service and Maintenance Manual
and applicable JLG inspection form
Annual Machine
Inspection
Annually, no later than 13 months from the date
of the prior inspection.
Owner, Dealer, or User
Factory-Trained Service
Technician
(recommended)
Service and Maintenance Manual
and applicable JLG inspection form
Preventative
Maintenance
At intervals as specified in the Service and
Maintenance Manual.
Owner, Dealer, or User
Qualified JLG Mechanic
Service and Maintenance Manual
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