JLG 3369LE, Operation And Safety Manual

Page 1: ...anual Original Instructions Keep this manual with the machine at all times ANSI AS NZS Models 3369LE 4069LE M3369 M4069 PVC 1910 31215084 November 5 2019 Rev A T o o r d e r g o t o D i s c o u n t E...

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Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its int...

Page 5: ...POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND NOTICE INDICATES INFORMATION...

Page 6: ...FOREWORD d 31215084 REVISION LOG Original Issue A November 5 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 7: ...liarization 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Inspection and Maintenance Table 2 3 2 3 PRE START INSPECTION 2 4 2 4 WALK AROUND INSPECTION 2 6 Inspection Diagram 2 8 2 5 FUNCTION CHEC...

Page 8: ...5 2 5 2 PLATFORM WORKLIGHTS 5 2 5 3 PLATFORM RAIL PADDING 5 3 With Deck Bumpers and Proximity Switches 5 3 5 4 DC AC POWER INVERTER 5 4 Safety Precautions 5 5 Preparation and Inspection 5 5 Operation...

Page 9: ...1 of 26 8 6 2 Engine Operating Temperature Specifications Kubota Sheet 2 of 26 9 LIST OF TABLES 1 1 Minimum Approach Distances M A D 1 7 1 2 Beaufort Scale For Reference Only 1 9 2 1 High Drive Cutout...

Page 10: ...r lessor lessee of the machine must not accept operating responsibility until this manual has been read training is accomplished and operation of the machine has been completed under the supervision o...

Page 11: ...ceived unit specific familiarization shall operate a MEWP The user shall determine if personnel are qualified to operate the MEWP prior to operation Read understand and obey all DANGERS WARNINGS CAU T...

Page 12: ...hine can be operated in nominal ambient tem peratures of 0o F to 104o F 20o C to 40o C Consult JLG to optimize operation outside of this temperature range Machine Inspection Do not operate this machin...

Page 13: ...m except in an emergency Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be responsible for all machine opera...

Page 14: ...per lanyard anchorage point Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the platform when enter...

Page 15: ...lectrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insulat ing...

Page 16: ...sure machine is positioned on a smooth firm surface within the limits of the maximum operating slope before elevating platform or driving with the platform in the elevated posi tion Before driving on...

Page 17: ...storms Wind speed can be significantly greater at height than at ground level Wind speed can change rapidly Always consider approach ing weather events the time required to lower the platform and meth...

Page 18: ...andsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 25 31 10 8 13 8 Strongbreeze Largebranch...

Page 19: ...wire cable or any similar items to platform If the scissor arm assembly or platform is caught so that one or more wheels are off the ground all persons must be removed before attempting to free the m...

Page 20: ...ces above on sides and bot tom of platform when lifting or lowering platform During operation keep all body parts inside platform rail ing Always post a lookout when driving in areas where vision is o...

Page 21: ...k under a raised platform Position barricades on floor as necessary IF DRIVING MACHINE WITH THE PLATFORM CONTROL STATION FROM GROUND DO NOT HANG THE CONTROL BOX ON ANY PART OF THE MACHINE WHILE DRIVIN...

Page 22: ...ds Shut off power to all controls and ensure that all moving parts are secured from inadvertent motion prior to per forming any adjustments or repairs Never work under an elevated platform until it ha...

Page 23: ...stability items MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER BatteryHazards Always disconnect batteries when servicing electrical com pon...

Page 24: ...structions other moving equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical conductors 9 Selection of the appropriate MEWPs and availab...

Page 25: ...shall ensure the operator is familiar ized on the following 1 Location of the manual storage compartment and the requirement to ensure the required manual s are present on the MEWP 2 Purpose and func...

Page 26: ...er Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform AnnualMachine Inspection SeeNote Annually nolaterthan13monthsfromthedateof priorinspection Owner Dealer...

Page 27: ...he decals and placards are missing Make sure all illegible decals and placards are cleaned or replaced 4 Operation andSafetyManuals Make sure a copy of the Operation and Safety Manual AEM Safety Manua...

Page 28: ...specific instructions on the operation of each function 12 Platform Gate Keep gate and surrounding area clean and unobstructed Ensure the gate closes properly and is not bent or damaged Keep gate clos...

Page 29: ...e there are no loose or missing parts that they are securely fastened and that no visible damage exists in addition to any other criteria mentioned 1 Platform Control Console Placard secure and legi b...

Page 30: ...Oscillation Cylinder See Note 20 Battery Disconnect See Note 21 Lift Cylinder See Note 22 Generator Fuel Supply See Note 23 Ground Controls Placard secure and legible control switches return to neutra...

Page 31: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 8 31215084 Inspection Diagram T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 32: ...functions drive lift mode select switch and horn button d Operate all platform joystick functions to ensure proper operation of drive lift steer and enable trigger switch operation e Ensure all machin...

Page 33: ...allowed settings in Table 2 2 NOTE When the tilt indicator warning is activated drive lift up and steer functions are disabled and the platform must be fully lowered stowed to drive Table 2 2 Tilt vs...

Page 34: ...ise machine platform above stowed position approximately 7 ft 2 1 m on the 3369LE or 9 ft 2 7 m on the 4069LE 6 Carefully drive the machine back off the block and ramp 7 Have an assistant check to see...

Page 35: ...e an assistant check to see that the right oscillating axle wheel that was on the block is in position on the ground The axle should oscillate so that all four wheels maintain contact with the ground...

Page 36: ...ER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215084 2 13 Limit Switch Locations 1 2 1 Proximity Sensor Switch 2 RotaryAngle Sensor Switch T o o r d e r g o t o D i s c o u n t E q u i p m...

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Page 38: ...ITCH OR LEVER IS RELEASED USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE 3 2 DESCRIPTION This machine is a Mobile Elevating Work Platform MEWP used to position personnel along with their necessary...

Page 39: ...stems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the limits of the maximum operating slope...

Page 40: ...er is shut off to the Platform Ground Select switch 2 Platform Ground Select A three position key oper ated switch supplies power to platform control con sole when positioned to platform With the key...

Page 41: ...nal when the platform is overloaded NOTE If the Overload Indicator is illuminated all functions will be prevented from the platform controls Using the ground controls or manual descent fully lower the...

Page 42: ...Controller 8 Steer Button 9 TriggerEnableSwitch 10 Overload Indicator LSS 11 Leveling Jacks If Equipped 12 Generator Enable Switch If Equipped 13 BatteryCharge Indicator 14 Tilt IndicatorWarning Light...

Page 43: ...r Emergency Stop Switch A two position red mushroom shaped switch furnishes power to Plat form Ground Select switch when pulled out on When pushed in off power is shut off to the Plat form Ground Sele...

Page 44: ...he operator to prevent the generator engine from start ing when using the machine indoors When in the on position and the ground Emergency Stop Switch on pulled out the generator is enabled to automat...

Page 45: ...the extension deck out When the deck reaches the end of its travel push handle down to latch this will lock and hold the deck in place To retract the deck reverse operation Platform Handrails Fold Dow...

Page 46: ...DING THOSE SPECIFIED ON WARNING PLACARD AT PLATFORM Traveling Forward and Reverse 1 At platform controls pull out emergency stop switch and select the drive switch 2 Position drive controller to forwa...

Page 47: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 10 31215084 Figure 3 2 Grade and Sideslope OAD01780 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 48: ...nment 5 Chock at least two wheels when parking machine for an extended period of time 6 Turn the platform off ground control select switch to off and remove the key to disable the machine and prevent...

Page 49: ...e red safety prop is located is located at the rear of the machine in the armstack To engage the safety prop 1 From the Ground Control Station raise the platform enough to allow the safety prop to be...

Page 50: ...SI 4 860 2204 4 900 2223 9 760 4427 91 5 2 324 45 5 1 156 30 0 762 3369LE CE AUS 5 002 2269 5 057 2294 10 060 4563 91 5 2 324 45 5 1 156 30 0 762 4069LE ANSI 5 300 2404 5 260 2386 10 560 4790 91 5 2 3...

Page 51: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 14 31215084 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 52: ...AND OPERATION 31215084 3 15 3 7 DECALS ANSI ANSI Export CSA Japan 37 41 5 19 44 10 39 46 47 37 11 47 24 23 38 45 20 22 25 8 47 34 37 20 22 37 6 43 42 12 21 37 40 45 40 OAD01820 T o o r d e r g o t o D...

Page 53: ...04211 1704211 1704211 1704211 1704211 1704211 12 1704412 1704412 1704412 1704412 1704412 1704412 1704412 13 18 19 1701509 1701509 1701509 1701509 1701509 1701509 1701509 20 1703811 1703811 1703811 170...

Page 54: ...1223971 1001224049 1001224052 1001224053 1001224050 1001223055 43 1001228370 1001228370 44 1001231801 45 1001244298 46 1001244301 47 1001125438 3369LE M3369 1001125437 4069LE M4069 1001125438 3369LE M...

Page 55: ...HINE CONTROLS INDICATORS AND OPERATION 3 18 31215084 CE AUS 36 38 5 19 44 6 36 11 24 23 38 20 22 25 8 33 36 20 22 36 6 43 42 37 12 21 36 37 7 OAD01830 T o o r d e r g o t o D i s c o u n t E q u i p m...

Page 56: ...01509 20 1703811 1703811 21 1703812 1703812 22 1703814 1703814 23 1704277 1704277 24 1703819 1703819 25 1703822 1703822 26 32 33 1703687 1703687 34 35 36 1706338 1706338 37 1705670 1705670 38 1706492...

Page 57: ...side of the chassis with a crane or other suitable lifting equipment used to lift the plat form while the chassis is lowered by the forklift or other equip ment Platform Caught Overhead If the platfor...

Page 58: ...hine on a firm level surface 2 Chock wheels securely 3 Disengage the brake release on both drive hubs by loosening the bolts completely reversing hub caps and retightening the bolts 4 Remove chocks 4...

Page 59: ...mail productsafety jlg com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that partic...

Page 60: ...ESSORIES Table 5 1 Available Accessories Accessory Market ANSI USAOnly ANSI CSA CE AUS JPN 1 2 Airline PlatformWorklights PlatformRailPadding DC ACPowerInverter ProgrammableSecurityLock T o o r d e r...

Page 61: ...is a fitting for air powered tools that is mounted in the platform 5 2 PLATFORM WORKLIGHTS The Platform Worklights accessory consists of two 12V lights mounted to the platform railings OAD00250 OAD00...

Page 62: ...f as well as objects it may come into contact with during operation With Deck Bumpers and Proximity Switches This accessory is also available with deck bumpers and proximity switches which attaches a...

Page 63: ...PTION SPECIFICATION ElectricalSystemVoltage DC 24V PowerInverter DCInput DCInputVoltage OperatingTemperature ACOutput OutputPower Continuous OutputPower Surge OutputPower AC OutputVoltage AC OutputFre...

Page 64: ...wet cords Route appliance cords and extension cords to pre vent accidental pinching crushing abrading and tripping people Do not use the inverter near flammable materials or in any locations that may...

Page 65: ...84 5 5 PROGRAMMABLE SECURITYLOCK PSLTM OAD00270 1 ON GreenLED 2 ACCEPT Amber LED 3 PROGRAM Red LED 4 Key Pad 5 OFF Switch 6 ON Switch PSL 1 2 3 4 5 6 7 8 9 0 4 5 1 2 3 6 T o o r d e r g o t o D i s c...

Page 66: ...ey switch to the ON position The machine will now operate normally Machine Power Down 1 At the Ground Control Station set the main power selector switch to the OFF position 2 Press the OFF button on t...

Page 67: ...l 31215086 6 2 SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006 42 EC and is only applicable to CE machines F...

Page 68: ...2 60sec PlatformLowerTime NoLoad 41 48sec 49 51sec GroundClearance 8in 20cm 8in 20cm MaximumDriveSpeed 3mph 4 8kmh 3mph 4 8kmh DriveSpeed Reduced 16 24sec 50ft 15m 16 24sec 50ft 15m DriveSpeed High 10...

Page 69: ...lb 1 680kg MaximumGroundBearingPressure 57psi 4kg cm2 61psi 4 3kg cm2 MaximumOperatingHydraulicPressure 3 000psi 207bar 3 000psi 207bar ElectricalSystemVoltage 48volt 48volt TurningRadius Inside Outsi...

Page 70: ...1 000lb 454kg 450kg 800lb 363kg 360kg MaximumNumberofPersons 2 2 2 2 DeckExtensionCapacity 250lb 113kg 120kg 250lb 113kg 120kg Max AllowableWindSpeed Standardrating 28mph 12 5m s 12 5m s 28mph 12 5m s...

Page 71: ...uelTank MModelsonly Approx 0 9gal 3 3L HydraulicTank 8 25gal 31 2L HydraulicSystem 8 5gal 32 1L GeneratorCrankcase 1 37qt 1 3L SIZE IN240 55 17 5FF 27 2 10 5 15FFTurf LoadRating 8 550lb 105psi 3 878kg...

Page 72: ...CONTACT YOUR LOCAL JLG SUPPORT OFFICE BATTERIES APPROVED BY JLG HAVE BEEN TESTED FOR COMPATIBILITY WITH THE ALGORITHM PROGRAMMING OF THE DELTA Q BATTERY CHARGER TO OPTIMIZE BATTERY LIFE AND MACHINE CY...

Page 73: ...mberofcylinders 1 Horsepower 5 6HP 3600rpm 4 5kw 3600rpm FuelType Diesel SAENo 2 D GlowPlug Pre heateron 104 F 40 C Weight 38lb 17 24kg AirCleaner PaperElementType Table 6 2 Engine Battery Specificati...

Page 74: ...ION 6 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6 8 31215084 Figure 6 1 Engine Operating Temperature Specifications Kubota Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c...

Page 75: ...ION 6 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 31215084 6 9 Figure 6 2 Engine Operating Temperature Specifications Kubota Sheet 2 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c...

Page 76: ...Specifications HYDRAULIC SYSTEM OPERATING TEMPERATURE RANGE SAE VISCOSITYGRADE 0 to 23 F 18 to 5 C 10W 0 to 210 F 18 to 100 C 10W 20 10W 30 50 to 210 F 10 to 100 C 20W 20 KEY SPECIFICATIONS MPG Multi...

Page 77: ...IFICATIONS AND OPERATOR MAINTENANCE 31215084 6 11 6 4 OPERATOR MAINTENANCE 1 SlidingWear Pads 2 Engine Compartment 3 Wheel Bearings 4 Hydraulic Oil 5 Drive Hub T o o r d e r g o t o D i s c o u n t E...

Page 78: ...gine manual b Air Cleaner Lube Point Filter Element Interval Check every 3 months or 150 hours change every 6 months or 300 hours c Fuel Filter Lube Point Filter Element Interval Clean every 3 months...

Page 79: ...e has not propagated beyond the allowable criteria Tire Replacement JLG recommends a replacement tire be the same size ply and brand as originally installed on the machine lease refer to the JLG Parts...

Page 80: ...S BROKEN STUDS AND POSSIBLE DAN GEROUS SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper torque to prevent wheels...

Page 81: ...rt Table 6 3 on page 6 15 Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal Check torque every 3 months or 150 hours of operation 1 2 3 4 5 6 7 8 9 9LUGPATTER...

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Page 83: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...