JLG EcoLift50, Service And Maintenance Manual

Page 1: ...nd Maintenance Manual Models EcoLift50 SN P900004791 to Present EcoLift70 SN P900004840to Present 31215861 January 15 2020 Rev A G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p...

Page 2: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Page 3: ...ATOR B HYDRAULIC SYSTEM SAFETY 1 It should be particularly noted that the machines hydraulic systems operate at extremely high and poten tially dangerous pressures Every effort should be made to relie...

Page 4: ...Inspection Schedule 2 3 2 3 Servicing and Maintenance Guidelines 2 5 General 2 5 Safety and Workmanship 2 5 Cleanliness 2 5 Components Removal and Installation 2 6 Component Disassembly and Reassembl...

Page 5: ...2 31215861 TABLE OF CONTENTS G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 6: ...44mm W WorkingFootprint 38 8inx28 3in 985mmx700mm 50 3inx29 1in 1280mmx740mm MaximumPlatformCapacity PlatformandToolTrayCombined 330lb 150kg 1person tools MaximumToolTrayCapacity 33lb 15kg MaximumManu...

Page 7: ...215861 1 4 OPERATING SPECIFICATIONS EcoLift50 EcoLift70 OAR00590 13 ft 4 m 9 8 ft 3 m 6 5 ft 2 m 3 3 ft 1 m 0 0 14 ft 4 2 m 9 84 ft 3 m 6 5 ft 2 m 3 28 ft 1 m G o t o D i s c o u n t E q u i p m e n t...

Page 8: ...dardgeargrease LubricationTypes OGG Open Gear Grease Omega73 Grade 2 Harsh Environment Grease NOTE Recommended lubricating intervals are based on normal use If machine is subjected to severe operating...

Page 9: ...4 31215861 1 6 TORQUE CHARTS In the event of maintenance or a loose fastener use the following torque charts to determine proper torque value SAE Fasteners G o t o D i s c o u n t E q u i p m e n t c...

Page 10: ...SECTION 1 MACHINE SPECIFICATIONS 31215861 1 5 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 11: ...SECTION 1 MACHINE SPECIFICATIONS 1 6 31215861 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 12: ...SECTION 1 MACHINE SPECIFICATIONS 31215861 1 7 MetricFasteners G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 13: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Page 14: ...lease or rental delivery The Frequent Inspection shall be accomplished for each machine in ser vice for 3 months or 150 hours out of service for a period of more than 3 months or when purchased used...

Page 15: ...used Owner Dealer or User QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform Annual Machine Inspection Annually nolaterthan13monthsfromthe dateofthepriorinspection Owner D...

Page 16: ...l times may occur due to climate and or conditions and depend ing on the location and use of the machine AREA ON MACHINE INTERVAL Pre Delivery1 or Frequent 2 Quarterly Inspection Annual3 Yearly Inspec...

Page 17: ...life PerformanceCodes 1 Checkforproperandsecure installation adjustment ortorque 2 Visualinspectionfordamage cracks corrosion abrasions distortion excessivewear brokenwelds gouges chafingand threadssh...

Page 18: ...PLATFORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT BY BLOCKING OR OVERHEAD SLING Cleanliness The most important single item in preserving the long ser vice life of a machine is to keep dirt and fo...

Page 19: ...e cleaning sol vent and allow to drip dry Compressed air can be used but do not spin the bearing Discard bearings if the races and balls or rollers are pit ted scored or burned If bearing is found to...

Page 20: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Page 21: ...form without weight in the platform The mast contains a charged gas cylinder under constant pressure to help assist the lifting process EcoLift70 1 FrameCover 2 Screws andWashers 3 LockNut Qty 4 4 Eme...

Page 22: ...r the mast mounting sockets 4 With the aid of an assistant remove platform from mast by pulling each rail out from it s mastsocket then lifting the platform off and setting aside NOTE When assembling...

Page 23: ...of the chassis frame housing and remove the locking nut and washer on the bot tom of the castor wheel assembly inside the castor wheel frame 4 Slide castor and mount assembly out bottom of frame Insta...

Page 24: ...LYWHEEL CRANK COVERINSTALLATION DO NOT RELEASE THE FLYWHEEL CRANK AND ATTEMPT TO RAISE THE PLAT FORM WITHOUT WEIGHT IN THE PLATFORM THE MAST CONTAINS A GAS CHARGED CYLINDER UNDER CONSTANT PRESSURE TO...

Page 25: ...Outer Mast Section Rear Half 5 Outer Mast Section FrontCover 6 BeltDriveSystem 7 Stationary BeltClamp Assembly andMountingHoles 8 BeltSpringTensioner and Interlock Plate 9 Mast Safety Interlock Pin 1...

Page 26: ...l the interlock pin out and rotate 90 to lock the pin in the retracted position 11 Remove the outer mast front cover assembly from the mast a Remove the 14 screws 7 each side from the front cover asse...

Page 27: ...components requiring lubrication anti seize compound or thread locking compound during assembly Thread Locking Compound Required Apply to threads of lanyard attach eyelet on item 4 Belt tensioner sto...

Page 28: ...st assembly is almost fully compressed AMBIENT TEMPERATURE IN RECHARGING AREA PRESSURE 5 F to 23 F 15 0to 5 1 C 928PSI 7PSI 64bar 0 5bar 23 F to 41 F 5 0to 4 9 C 972PSI 7PSI 67bar 0 5bar 41 F to 59 F...

Page 29: ...ith a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulott...

Page 30: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...