JLG X17JPLUS, Operator, Safety, And General Maintenance Manual

Page 1: ...Operator Safety Maintenance and service Manual Original Instructions Keep this manual with the machine at all times Boom Lift Models X17JPLUS MUX17JP021602 2016 revision02 ...

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Page 3: ...ag 20 7 4 3 Technical data Diesel engine Pag 21 7 4 4 Hydraulic system technical specifications Pag 21 7 4 5 Electrical system technical specifications thermal engine Pag 21 7 4 6 Electrical system technical specifications lithium Pag 22 7 5 Terminology Pag 23 7 6 General safety standards Pag 25 7 7 Clothing and protective equipment Pag 26 7 8 Safety valves and electrical system safety components ...

Page 4: ...1 Safety device electronic control board Pag 50 8 12 Booms position sensors Pag 50 8 13 External temperature sensor optional Pag 51 9 Instruments and controls Pag 52 9 1 Remote control Pag 52 9 1 1 Display Pag 53 9 1 2 Joystick Pag 57 9 1 3 Push buttons Pag 59 9 2 Foot switch optional Pag 62 9 3 Control position Pag 63 9 3 1 Control position in the basket Pag 63 9 3 2 Control position at the groun...

Page 5: ...1 4 8 Parking the machine on a slope or on uneven ground Pag 96 11 4 9 Stabilising and levelling the machine Pag 96 11 4 10 Automatic lowering and raising of the stabilisers Pag 100 11 4 11 Track extension Pag 102 11 4 12 Moving the basket Pag 104 11 4 13 Manually levelling of the basket Pag 107 11 5 Aerial part emergency manoeuvres Pag 110 11 5 1 Activation of emergency descent from the basket Pa...

Page 6: ...ce operations Pag 142 12 3 Maintenance control position with remote control from the ground Pag 143 12 4 Periodical maintenance intervals Pag 146 12 5 Electric motor maintenance Pag 149 12 6 Inspection and maintenance intervals Pag 151 12 6 1 A Daily inspections before starting Pag 151 12 6 2 B Periodical inspections Pag 151 12 6 3 C Annual inspections Pag 152 12 6 4 D Structural inspection Pag 15...

Page 7: ...cells Pag 171 12 18 1 4 Procedure for exploded cells Pag 173 12 18 1 5 Lithium battery fire Pag 174 12 19 Servicing the engine thermic version Pag 176 12 20 Start up of the machine after maintenance Pag 176 13 Safety standards for transport Pag 177 13 1 Removing the basket Pag 177 13 2 Loading and unloading the machine on transport vehicles using ramps Pag 179 13 3 Lifting the machine Pag 181 13 3...

Page 8: ...MUX17JP021602 6 Boom Lift Models X17JPLUS ...

Page 9: ...USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 240 420 2661 Fax 301 745 3713 E mail ProductSafety JLG com For Accident Reporting Product Safety Publications Current Owner Updates Questions Regarding Product Safety Standards and Regulations Compliance Information Questions Regarding Special Product Applications Questions Regarding Product Modifications ...

Page 10: ...1 ATTENTION DANGER 1 2 WARNING 1 3 NOTE Original languages of the manufacturer Italian and English All other languages are copies of the original instructions This symbol indicates that the situation described if not prevented can lead to serious injury or death of the persons involved operator ground staff staff present in proximity to the machine maintenance technicians etc This symbol indicates...

Page 11: ... manufacturer cannot control the conditions of the machine and the opera tions this is used for the user is responsible for ensuring compliance with the sa fety procedures described in this manual Every machine supplied is thoroughly adjusted and tested before being delive red The operator does not need to perform any adjustments before using the ma chine Every alteration and or modification of th...

Page 12: ... re ceiving suitable training regarding use of the machine in standard and emer gency conditions The employer must also train operators regarding any national standards that are in addition to the instructions contained in this document If the manual is damaged or lost a copy must be requested directly from the ma nufacturer All of the photos and drawings in this manual have been added to simplify...

Page 13: ...latform is classified in GROUP B as the vertical projection of the centre of gravity of the load can be outside of the tilting lines and in TYPE 1 as traversing is only allowed with the platform at rest The stability tests of the machine have been made in accordance with what de scribed in the EN280 and have been successful In addition what prescribed in this manual it is necessary to apply the te...

Page 14: ...s X17JPLUS WARRANTY MUX17JP021602 4 WARRANTY On purchasing a machine a warranty and inspection certificate is issued that cle arly indicates the warranty terms and where any interventions on the machine must be reported ...

Page 15: ... NANCE MANUAL regarding running use and maintenance of the machine Violent or sudden actions or incorrect manoeuvres when using or servicing the machine Modifications made to the structure or machine components without pre vious authorisation from the Constructor and or without the use of suitable equi pment Strange events with respect to normal and correct use of the machine descri bed in this US...

Page 16: ...al Number Notified Body ECO Certificazioni S p A EC Number 0714 Address Via Mengollna 33 48108 Faenza Italy Certificate Number Reference Standards EN ISO 12100 2010 EN 280 2013 JLG Industries Inc hereby declares that the above mentioned machine conforms with the requirements of 2004 108 EC EMC Directive 2006 42 EC Machinery Directive Signed Date Name Barrie Lindsay Position Director of Engineering...

Page 17: ...United Kingdom Measured Lwa dB A Guaranteed Lwa dB A Engine Power kW Lwa Sound Power Level Applicable Procedure EN ISO 3744 1995 Applicable Directive 2000 14 EC Annex V Internal Control of Production We hereby declare that the above mentioned machine conforms with the requirements of the Noise Emission in the Environment by Equipment for Use Outdoors Directive 2000 14 EC as amended by 2005 88 EC S...

Page 18: ...c lifting device equipped with a rotating work basket positioned at the top of an extensible articulated structure which also rotates The lifting device is destined for the positioning of persons and their equipment and materials in high positions with respect to ground level Refer to relevant paragraph in respect of the control stations ʺControl position p 63 ʺ ...

Page 19: ... part hydraulic di stributor or on the machine frame near of the lifting forks fasteners Fig 4 Example CE plate xsm1 Manufactured by HINOWA S p A Via Fontana 37054 NOGARA VR ITALY Model Date of manufacture G V W Dry Serial number MAXIMUM ALLOWABLE OPERATING INCLINATION 2x80 MAX 07253100 1 kg JLG Industries Inc McConnellsburg PA USA kg M S kg kg 12 5 230 70 N 400 ...

Page 20: ... in travel configuration with basket in stalled 4529 mm Track width closed open 786 1086 mm Maximum height in travel configuration with foot plates removed 2000 mm Maximum attachment angle 20 26 Maximum stabilisation angle 12 Max stabiliser base side disc centre 2890x2885 mm Fig 5 Standard version with 2 person basket ...

Page 21: ...bilizer 2 45 daN cm2 No Of operators 2 No Of operators with optional single operator basket 1 JIB type of articulated joint 89 0 89 Max working gradient 1 1 75 Max stabilization slope 12 Total weight in transport configuration petrol en gine 2230Kg Total weight in transport configuration diesel 2230Kg Total weight in transport configuration lithium 2300Kg Electrical system voltage 12V Max translat...

Page 22: ...ed 12 5 m s Max manual force allowed 400N Make Model HONDA iGX440 Fuel Cooling Petrol Air Power 9 5 Kw 12 7cv 3600rpm Max speed 3600 rpm Maximum torque 29 8 Nm 2500rpm Number of cylinders 1 Displacement 440 cm Sound power level at operatorʹs ear 88 dB Measured sound power level 102 dB Granted sound power level 104 dB Make Model HONDA iGX390 Fuel Cooling Petrol Air Power 8 7 Kw 11 7cv 3600rpm Max s...

Page 23: ...wer level at operatorʹs ear 87 dB Measured sound power level 100 dB Granted sound power level 102 dB Make Model HATZ 1B40 Fuel Cooling Diesel Air Power 7 5 kW 10cv 3600rpm Max speed 3600 rpm Maximum torque 25 Nm 2000rpm Number of cylinders 1 Displacement 462 cm Sound power level at operatorʹs ear 94 dB Measured sound power level 102 dB Granted sound power level 104 dB Hydraulic oil tank capacity 4...

Page 24: ... maintenance of electrical components Alternator petrol engine 20 A 3600rpm Alternator Diesel engine 14 15 A 3600rpm Electric motor rated voltage 230V 110V 120V Electric motor frequency 50Hz 50Hz 60Hz Electric motor rated power 2 2 kW 2 2 kW 1 2 kW Battery 90 100 Ah Electric motor rated voltage 48 V Electric motor rated power 2 kW Onboard battery charger 220V 30V 50 60 Hz 110V 30V 50 60 Hz Full we...

Page 25: ...lustrates the terms used to identify the parts of the machine LEGENDA Fig 6 Terminology machine components 1 Tracked undercarriage 2 Revolving turret 3 Turntable rotation motor 4 Emergency controls 5 Base electrical component compartment oil tank 6 Double gear pump 7 Petrol diesel engine Battery pack inverter battery charger LI THIUM 8 Stabilizer 9 Stabilizer cylinder ...

Page 26: ...smission 16 Third arm 17 Stabilizer plate 18 JIB tie rod 19 First extension arm 20 JIB cylinder 21 Right JIB arm 22 Left JIB arm 23 Remote control 24 Basket or cage 25 Basket support 26 Rotary actuator for basket rotation 27 Basket levelling cylinder on the basket 28 JIB transmission 29 First second arm transmission 30 First second arm cylinder 31 First arm 32 First arm tie rod 33 Electric motor 3...

Page 27: ...bjects persons and explains what the operator must do to prevent them Operators must always act professionally complying with safety standards making sure not to underestimate their responsibility to themselves and the sur rounding objects and persons Before starting work operators must receive complete and clear training re garding the use of the machine in standard and emergency conditions They ...

Page 28: ...E OF SUCH SAFETY SY STEMS THE EMPLOYER AND OR USER IS RESPONSIBLE FOR CHOOSING THE SYSTEM TO BE USED 7 8 SAFETY VALVES AND ELECTRICAL SYSTEM SAFETY COMPONEN TS It is prohibited to modify and or tamper with the safety and control valves of the main hydraulic system and the adjustments of the electric plant The Con structor is not liable for injury to persons and damage to objects or to the ma chine...

Page 29: ...re Petrol is extremely flammable and explosive in particular conditions Refuel in well ventilated areas and with the engine at rest Avoid smoking and producing sparks in the refuelling and fuel storage area After refuelling make sure to put back the cap correctly Take care to avoid touching the exhaust silencer when this is hot i e with the machine run ning or soon after stopping the engine Do not...

Page 30: ...ystem 7 10 4 After cleaning Dry the machine carefully before starting it again for example using compressed air If washing the machine with water cleaners do not aim the spray di rectly onto adhesive labels and rating plates carefully protect all the important parts and above all the electrical components The more the elevating platform is cleaned the more it will need to be greased Never clean th...

Page 31: ...rted never enter its ope rating area Always operate the controls slowly and smoothly and avoid reversing the move ments suddenly When operating outside of the basket ALWAYS keep a MINIMUM distance of 1 METRE from the machine If despite all the precautions moisture has penetrated into the electric motor or other parts of the electric system these must be dried before starting the machine ...

Page 32: ...el measurement shown on the machineʹs EC declaration of conformity When operating the aerial part of the machine this value is reduced even further as the basket moves away from the main source of noise The vibrations transmitted to the operator from the controls and directly from the floor of the basket are lower than the maximum allowed limits 0 5 m s2 To avoid accidents before starting work and...

Page 33: ...TECHNICAL INFORMATIONS 31 MUX17JP021602 Boom Lift Models X17JPLUS 7 12 3 Decals on the machine Here we report the positions of the various boards with pictogram on the machi ne ...

Page 34: ...32 Boom Lift Models X17JPLUS TECHNICAL INFORMATIONS MUX17JP021602 ...

Page 35: ...07 1706898 01 36 1701505 01 08 06924300 01 37 06056300 01 09 1706493 01 38 06164600 01 10 06040500 02 39 06232100 01 11 06040900 06 40 07240300 01 12 06041300 11 41 07320400 04 13 1703814 04 42 07034200 02 14 06044000 04 43 07397200 01 15 44 160871000 1 01 16 1704277 02 45 160871000 2 01 17 1705828 01 46 07199100 01 18 07056700 06 47 06254800 01 19 1701499 02 48 06922700 02 20 07058800 02 49 07350...

Page 36: ...Quantity Position Code Quantity 172831IT 172831GB L1 06555300 01 L1 06562600 01 L2 06561200 04 L2 06561200 04 L3 06448200 02 L3 06462700 02 L4 06448100 02 L4 06462100 02 L5 07348900 01 L5 073489GB 01 172831FR 172831DE L1 06562700 01 L1 06562800 01 L2 06561200 04 L2 06561200 04 L3 06462800 02 L3 06462900 02 L4 06462200 02 L4 06462300 02 L5 073489FR 01 L5 073489DE 01 172831ES 172831NL Position Code ...

Page 37: ...01 L5 073489NL 01 172831PT 172831DA L1 06563100 01 L1 07138100 01 L2 06561200 04 L2 06561200 04 L3 06463200 02 L3 07138000 02 L4 06462600 02 L4 07137900 02 L5 073489PT 01 L5 073489DA 01 172831NO 172831SW L1 07162000 01 L1 07137300 01 L2 06561200 04 L2 06561200 04 L3 07161800 02 L3 07137500 02 L4 07161900 02 L4 07137400 02 L5 073489NO 01 L5 073489SW 01 Position Code Quantity Position Code Quantity ...

Page 38: ...rection forward Obligation to read the manual before use of machine Fixing point for transport indicates correct fixing point for transport of the machine Crushing hazard feet indicates areas where there is a danger of cru shing lower limbs for the operator Crushing hazard person indicates areas where there is a danger of crushing upper limbs for the operator ...

Page 39: ...e machine Danger hight temperature Engine oil level Emergency device for aerial part device that allows to exclude the safety of the aerial part in case of emergency operations Emergency device for undercarriage device that allows to exclude the safety of the undercarriage in case of emergency operations Hydraulic oil level ...

Page 40: ...of the platform for rai sing loads Battery pack warnings Corrosive liquid presence of highly corrosive liquid dangerous to the body and eyes High voltage presence of high voltage with danger of electric shock Danger of explosion formation of potentially explosive mixture in side the battery No naked flames do not smoke or use naked flames when rechar ging and near the vehicle Risk of explosion Rec...

Page 41: ...e stickers and plates if there is any sign of wear Failure to heed any warnings due to a safety sticker being damaged lost or ignored may cause serious accidents Anchor position in basket indicates the position of the anchor hooks to which fasten the operatorʹs safety sling ...

Page 42: ... and consequent ly put the operatorʹs life at risk The Constructor has designed the machine and safety devices in order to guarantee the maximum to its customers however the devices must be checked periodically accor ding to that described in this manual and they must never be tampe red with The service function on the remote control can be used as an aid for checking electric safety devices Never...

Page 43: ... closes the machineʹs electrical circuit while turning it anticlockwise isolates the machi neʹs electrical circuit and the key can be removed 8 2 DISTRIBUTOR PRESSURE RELIEF VALVES Fig 7 Battery cut out switch thermal En gine version Fig 8 Battery cut out switch Lithium ver sion Before disconnecting the battery by means of this device make sure that the engine key is in position off and the remote...

Page 44: ...er cylinders have a double stop valve which in case of system break down or hose breakage stops the cylinder preventing dangerous platform insta bility situations All cylinders that move the aerial part of the platform structure are fitted with a stop valve which in case of system breakdown or hose breakage stops the cylinder preventing the basket from falling due to gravity Fig 11 Cylinder stop v...

Page 45: ...ese conditions are not met a signal is sent that disables the movement of the stabilisers 8 5 STABILIZER POSITION MICRO SWITCHES The position of the stabilisers and their contact with the ground are detected by 4 micro switches positioned near the stabiliser cylinder rod fastening pin The mi cro switches fixed to the stabiliser must be released when the stabiliser rests on the ground Fig 13 Photoc...

Page 46: ...f the jib arm is detected by a micro switch that is secured to the jib arm itself The micro switch must be released when the jib arm is closed Check the correct operation of the micro switches every day Fig 17 JIB micro switch Check the condition and correct operation of the JIB micro switch every day ...

Page 47: ...tive weight inside the basket into an electrical signal The electrical signal is then sent to the electronic board which processes it and identifies any dangerous conditions The remote control display always shows the maximum load allowed according to the work mode When the maximum allowable load is reached an icon appears on the remote control di splay a sound signal is emitted and all platform m...

Page 48: ...in particular of the system that makes up the basket load sensor always check correct operation whenever objects are struck with the basket or if performing operations that may damage the sy stem e g pruning painting etc Before any elevating manoeuvre always make sure that the two clo sing covers on the vertical pins are completely screwed in Fig 19 Lock pin cap ...

Page 49: ...ION A protection structure is provided to protect the remote control against the acci dental fall of objects from above and involuntary activation by the operator Fig 20 Basket control protection Always make sure that this protection structure is intact before using the machine ...

Page 50: ...vely satisfied and checks the power supply to the controls for the aerial part Fig 21 Visible spirit level Fig 22 Electronic level Always check the correct levelling of the machine after every self le velling operation Approximate levelling outside of the limits set by the manufacturer is very dangerous and can affect the stability of the platform which represents a risk even deadly for the operat...

Page 51: ...t the ends and are fitted with self locking nuts or self locking threaded ring nuts to prevent the structure from sub siding Check the correct tightness of all the pin locking devices according to the intervals indicated by the manufacturer of the machine Fig 23 Flange Fig 24 Bolts to stop rota tion Fig 25 Selflocking nuts Never loosen the pin locking devices and periodically check they are correc...

Page 52: ...ried out by the operator on the safety devices filing them by date time and lapse of time during which the operator held the safety device bypass key in position The board is also provided with an event record that stores all the operations performed on the machine for a variable period of time 8 12 BOOMS POSITION SENSORS One or more cylinders of the aerial part arm are equipped with an internal p...

Page 53: ...ll stop and an audible alarm will sound Operators must lower the platform to the ground by first placing the function being operated into a neutral position and then selecting controls which will permit the platform to be lowered to the ground safely Movement during this time will be at creep speed Should a more urgent recovery of the platform be required for example in the event of a failure of t...

Page 54: ...ead in order to gain in depth knowledge of the functions of each device and to be aware of any sugge stions provided by the manufacturer 9 1 REMOTE CONTROL The remote control contains most of the controls required for normal operation of the machine It is made up of buttons joysticks a key selector switch and a di splay The remote control continuously exchanges data with the machineʹs main board w...

Page 55: ...e conds are sufficient however the following screen may appear on the display In this case about 10 15 minutes are needed to send all the information from the main board to the remote control The machine cannot work during this period Display main screen When the machine is started the main screen is displayed giving a general over view of the machine status For the sake of simplicity and clarity ...

Page 56: ...e reduced speed for the Lithium POSITION 5 Position 5 displays the icon confirming that overhead movements are enabled This icon means that all conditions for using the overhead movements have been checked and the aerial part can be lifted No icon on means that the aerial part cannot be lifted In place of this icon the basket overload icon may be shown Fig 30 Petrol Diesel engine Fig 31 Electric m...

Page 57: ...d movements POSITION 6 Position 6 displays the icon confirming that track movements stabilisers tracks track extension are enabled This icon means that all conditions for operating the track movements have been checked No icon on means the stabilisers cannot be used and the track cannot be extended The machine however can travel even when the icon is off as long as all 4 stabilisers are lifted fro...

Page 58: ...recharge the battery either by keeping the die sel or petrol engine on or by connecting to the network Signals an error in the battery management system of Lithium version The machine has a CANBUS line connection fault A faulty or incorrect electronic board card has been installed or alternatively an incorrect software version has been loaded Fig 40 Emergency stop pressed Fig 41 Low battery level ...

Page 59: ...ystick determines the direction of the movement The degree of movement of the joystick determines the speed The more the joystick is moved away from the central neutral position the faster the movements obtained Starting from the left in the figure shown below the joysticks are numbered from 1 to 9 The following table shows the movement controlled and its direction de pending on the joystick shift...

Page 60: ...trols Joystick Direzione movimento Joystick Movimento comandato 1 FORWARDS LEFT TRACK FORWARDS BACKWARDS LEFT TRACK BACKWARDS 2 FORWARDS 1 2 ARM UP BACKWARDS 1 2 ARM DOWN 3 FORWARDS 3 ARM UP BACKWARDS 3 ARM DOWN 4 FORWARDS EXTENSION ARM IN BACKWARDS EXTENSION ARM OUT 1 2 5 4 3 9 8 7 6 A B ...

Page 61: ...emergency STOP button is represented on the display in position 7 ʺDisplay p 53 ʺ To make the machine operational again the button must be turned and released For the description of the individual functions refer to ʺUsing the machine p 80 ʺ BUTTON 1 BUTTON 2 5 FORWARDS ROTAZIONE CESTO ANTIORARIA BACKWARDS ROTAZIONE CESTO ORARIA 6 FORWARDS JIB OPENING BACKWARDS JIB CLOSING 7 FORWARDS ANTICLOCKWISE...

Page 62: ...ble rpm according to the selected movement Travel motors in au tomatic displacement variation mode therefore maximum travel speed The three speeds are selected by pressing button 5 in sequence with a cyclical routine The selected speed is displayed on the screen in position 4 BUTTON 6 Enters the menu for the manual movements of the individual stabi lisers Used to extend the tracked undercarriage U...

Page 63: ... BUTTON 12 Enters the auto service menu ʺService menu on the remote control p 185 ʺ Used to automatically lower the stabilisers Used to narrow the tracked undercarriage Allows the preheating of the engine Allows the engine to be switched on off If the button is pressed with the engine on this will be stopped ...

Page 64: ...nside of the basket is fitted a foot switch device that must be pushed to allow the movement of the machine from the basket If you try to move the machine wi thout the foot switch pushed the movement will be prohibited and a message on the display will appear informing that it is necessary push the pedal to work If you have not made moves to 7 seconds after pressing the pedal this must be rele ase...

Page 65: ... activated the foot switch must be release and activa ted again if no movements are made for more than 7 second The remote control is connected to the machine using a flexible cable that allows to shift it if the basket is to be removed or the ground control unit is to be used Stabilisation of the machine must be preferably controlled from the basket dri ve position Machine traversing must be carr...

Page 66: ...ight indicates that the movements of the aerial part are enabled From this position the movements of the machine can be controlled directly using the levers on the various hydraulic distributors aerial part and proportio nal From this control position the operator IS NOT enabled to control the aerial part of the machine but only the tracks stabilisers and track extension fun ction When controlling...

Page 67: ...n the basket it is forbidden to move the structure from the ground position unless in an emergency situation sudden operator illness te chnical fault 9 3 4 Maintenance control position There is a control position usable only for operations of ordinary and extraordi nary maintenance operations position placed next the machine near the electric components box At the back of the protection box of the...

Page 68: ...carefully paragraph regarding the use of the optional second remote control ʺMaintenance control position with remote control from the ground p 143 ʺ Fig 59 Position connector optional second remote This control position is usable only to carry out controls and maintenance on the machine Do not use this position to control the machine during normal working operations It is absolutely forbidden to ...

Page 69: ... functions that were in use at the time of actuation will reverse or cut out and the ground alarm will beep The table be low outlines these functions If SkyGuardTM remains activated after function reversal or cutout depress and hold the SkyGuardTM Override Switch button number 8 to allow normal use of machine functions until the SkyGuardTM sensor is disengaged This option is enabled as standard fo...

Page 70: ...ate for a short duration and the beeper will sound until the SkyGuardTM sen sor are disengaged Disengage the SkyGuardTM sensor release control press and release the emer gency stop on the remote control in the basket make sure normal operation is available If SkyGuardTM remains activated after function reversal or cutout depress and hold the SkyGuardTM Override n 8 remote control button to allow n...

Page 71: ...tivated the button must be turned and released to allow the machine to operate again Selection of the emergency stop is indicated on the re mote control display ʺDisplay p 53 ʺ It is important that before starting any operation the operator checks the per fect working order of the emergency devices Fig 61 Emergency stop button ground part Fig 62 Emergency stop button on remote control It is strong...

Page 72: ... main hydraulic system The hand pump has a ma nual switch used to select whether part of machine to control depending on the selection made according to the logic described in the legend above Fig 63 Hand pump Fig 64 Hand pump hy draulic diverter Fig 65 Hand pump decals instructions The hand pump is provided with a re movable handle which is fixed on the carriage of the machine ...

Page 73: ...alves which allow the descent of the aerial part of the structure due to gravity The use of this emergency device depends on the platformʹs electrical system being powered 10 4 SAFETY DEVICE BYPASS KEY The machine has a key device that acts on the electrical circuit bypassing the pla tform safety systems The device is situated on the cover of the electrical compo nents compartment The use of this ...

Page 74: ...the bypass of the safety devices carefully read the paragraphs regar ding the use of the safety device release key selector switch The safety device bypass system is used to move the machine with a higher load than the limit load allowed inside the basket the overlo ad alarm is nonetheless displayed and the beeper warns the operator of the dangerous conditions This device must only be used by expe...

Page 75: ...02 Boom Lift Models X17JPLUS This panel houses the following controls Three position control for selecting the control position Fig 69 Engine start button Fig 70 Electric motor start button Fig 71 Aerial part movements enabled light ...

Page 76: ... be used for mainte nance operations and for it to be enabled the primary remote control must be in the basket or the remote control cable in the basket must be connected to the special adapter To connection of the remote control to the ground and its use see ʺMaintenance control position with remote control from the ground p 143 ʺ Emergency STOP If pressed stops the motor and stops the machine To...

Page 77: ...17JP021602 Boom Lift Models X17JPLUS Fig 72 Controls distributor of aerial part Fig 73 Decals near the control Ref Description Drive Motion 1 Basket levelling control Moving lever upwards basket closes 07668100A 7 6 3 4 5 1 2 ...

Page 78: ...er downwards il JIB closes 4 Extension arm control Moving lever upwards extension arm out Moving lever downwards extension arm in 5 Third arm control Moving lever upwards 3 arm up Moving lever downwards 3 arm down 6 First Second arm con trol Moving lever upwards 1 2 arm up Moving lever downwards 1 2 arm down 7 Rotation control Moving lever upwards clockwise rotation Moving lever downwards anticloc...

Page 79: ...trol for the drive in case of failure 10 5 3 Tracked undercarriage hydraulic distributor The meanings of the levers on the distributor are described below Fig 74 Knob activation proportional val ve aerial part Never operate the manual control of the proportional valve during normal operation of the machine Fig 75 Controls left distributor Fig 76 Controls right distributor ...

Page 80: ...l Moving lever downwards stabilizer down Moving lever upwards stabilizer up 3 Left track control Moving lever upwards moves left track forward Moving lever downwards moves left track backward 4 Track extension Moving lever upwards extends track Moving lever downwards narrows track 5 Right track control Moving lever upwards moves right track forward Moving lever downwards moves right track backward...

Page 81: ...alves ground part The valves is equipped with a manual control for the drive in case of failure 7 Rear right stabiliser con trol Moving lever downwards stabilizer down Moving lever upwards stabilizer up Never operate the manual control of the proportional valve during normal operation of the machine Ref Description Drive Motion ...

Page 82: ...o not work in the presence of storms snow fog or wind exceeding 12 m s Do not operate the machine when the ambient temperature drops below 20 C or SAFETY DISTANCE FROM POWER LINES LINE RATED VOLTAGE SAFETY DISTANCE ME TRES FROM TO 0 V 300 V 5 300 V 50 KV 5 50 KV 200 KV 5 200 KV 350 KV 6 1 350 KV 500 KV 7 6 500 KV 750 KV 10 7 750 KV 1000 KV 13 7 Keep a safe distance from mains power lines and elect...

Page 83: ...e ground is solid Make sure that water has not penetrated into the electrical contacts Beaufort Number Wind Speed Description Land Condi tions mph m s 0 0 0 0 2 Calm Smoke rises vertically 1 1 3 0 3 1 5 Light air Wind motion visible in smoke 2 4 7 1 6 3 3 Light breeze Wind felt on exposed skin Leaves rustle 3 8 12 3 4 5 4 Gentle breeze Leaves and smaller twigs in constant motion 4 13 18 5 5 7 9 Mo...

Page 84: ...angs obstacles debris and coverings which may hide holes 11 2 PROCEDURES FOR CORRECT USE Below find the procedures for use of the platform as declared by the Constructor Any use different to that stated below unless authorised in writing by the Con structor is prohibited 6 25 31 10 8 13 8 Strong breeze Large bran ches in mo tion Flags waving near horizontal Umbrella use becomes diffi cult 7 32 38 ...

Page 85: ...propriately atta ched to the relevant anchorage points on the basket Remember that the safety harnesses must be checked periodically The use of harnesses is compulsory in ac cordance with local legislation in each individual country In countries where the law does not require the use of such safety systems the employer and or user is responsible for choosing the system to be used Before starting w...

Page 86: ...o in crease the working height Always operate the controls slowly and smoothly without reversing move ments suddenly Remember that the basket must only be loaded and unloaded FROM THE GROUND Do not use the machine or recharge the batteries at temperatures below or above the functional limits ref ʺDanger due to atmospheric conditions p 80 ʺ ...

Page 87: ...USING THE MACHINE 85 MUX17JP021602 Boom Lift Models X17JPLUS 11 3 WORKING AREA Fig 79 Working area ...

Page 88: ...fore carrying out any operations Remember that the safety harnesses must be checked and TESTED PERIODICALLY In the explanations contained in the following paragraphs it is assumed that the operator has already read and understood the contents of the previous sections of this manual Therefore warnings and photos which are already provided in other sections of this document will be repeated only whe...

Page 89: ... p 138 ʺ Check that there are no broken damaged or missing components Check the correct tightness of the pin locking bolts and nuts or the safety locknut Before using the machine replace tighten and adjust them according to the instructions of the platform manufacturer Eliminate debris that may cause fire or breakage paying particular attention to the machine control area and the area around the d...

Page 90: ...on of the electronic systems of the machine and the activation of the remote con trol At this point press the button on the remote control to start the engine The petrol engine starter is automatic If the operator attempts to start one of the two motors while the other is alre ady running starting will be impossible and the icon showing the motor already on will appear at the centre of the screen ...

Page 91: ...motor a Make sure that the specifications of the power line correspond to the voltage and frequency indicated on the electric motor rating plate b Check the condition of the power cable it must be sized for a rated power of 2 2 kW Note that The engine must be started with all the control buttons and joysticks in neutral position Always make sure there are no foreign objects e g Branches that may a...

Page 92: ...n be checked on the remote control display where no icon should appear in po sition 7 ʺFig 40 Emergency stop pressed p 56 ʺ If the operator attempts to start the machine with the emergency stop button still pressed an error message will appear on the display when the start button is pressed Use the button on the remote control to start the motor If the operator attempts to start one of the two mot...

Page 93: ...opping the motor Lithium version To switch off the electric motor release the button or the lever on the remote con trol or release the emergency control key The motor will stop automatically in 3 4 seconds The electric motor can only be considered stopped if one of the emer gency stop buttons on the machine is pressed Whenever a movement of the machine has been completed and work needs to continu...

Page 94: ...the speed selector button on the remote control ʺPush buttons p 59 ʺ Pay atten tion to the complete clearance of the machine especially if the outriggers are not turned into the transport position During control operations remember always to stay at a minimum distance of 1 metre from the machine It is advised to traverse on flat surface with the outriggers completely lifted and placed in the trans...

Page 95: ...that there are no obstacles in the travel area considering the overall dimensions of the machine The machine is completely closed and aligned in the transport or stabilisa tion position or with the JIB arm partially or totally lifted in the transport or stabilisation position This configuration is only allowed when strictly necessary b Select the travel speed according to the need and as described...

Page 96: ...approach to dangerous inclinations for machineʹs stability both lateral and longitudi nal a beeper is activated and afterwards the translation is forbidden The only allowed operation to exit this condition is activate the consent to move ment pressing button 8 on remote control and bring the machine in safety condition reducing the inclination it is absolutely forbidden to increase the inclination...

Page 97: ... be in the basket The control position on the ground must be used the remote control must not be in place in the basket The aerial part safety device bypass key must not have been activated after the machine has been closed and aligned If one or more of these conditions is not satisfied the JIB boom cannot be used and one of the following error screens will be shown Perform this operation only whe...

Page 98: ... or on uneven ground When parking the machine on a slope or uneven ground with the stabilisers clo sed make sure that the carriage is in the open position and block the tracks using chocks to prevent the machine from moving 11 4 9 Stabilising and levelling the machine Once having decided where to park the machine this can be stabilised and level led First of all check that the surface can support ...

Page 99: ...round make sure there is com plete visibility of the trajectory of each individual stabiliser before moving it and check that at the end of the stabilisation procedure the distance between the Always keep a distance from embankments or ditches that is equivalent to the depth of such and observe the required safety distance from power lines Avoid any contact with objects or persons when lowering th...

Page 100: ... on the display Stabilisation will be completed when the machine is in horizontal position with tolerance of 1 and lifted at least 5 cm from the ground Correct stabilisation will be confirmed by the icon in position 5 on the display ʺFig 36 Stabilized machine p 54 ʺ Always check the spirit level and make sure the slope is actually less than 1 MANUAL STABILISER CONTROL The manual control of the sta...

Page 101: ...see photo below the ma chine is in conditions that allow operation Please note that stabilize the machine on slopes greater than allowable limits see technical data of the machine ʺTechnical data p 19 ʺ does not permit correct sta bilization and is a serious danger for users On each stabiliser see photo below near the cylinder coupling there is an oran ge light This light flashes to indicate that ...

Page 102: ...s To do this run an auto stabilisa tion cycle or lower each stabiliser for one second Incorrect machine stabilisation does not ensure suitable stability to perform operations The Constructor prohibits the use of the machine if it is not stabilised as described in this manual the machine over turning may cause serious injury to or even death of its occupants and personnel on the ground If one of th...

Page 103: ...edure always control that the spirit level is in the gre en zone If this does not occur contact the after sales service If during lowering one of the stabilisers does not touch the ground the machine will continue to operate the cylinder at the end of its stroke until the motor swi tches off or the self levelling procedure ends This situation is normal and indica tes that the slope the machine is ...

Page 104: ... proceed as follows Using the self levelling procedure does not affect the operation of the stabilisers in manual mode Press and hold button 1 on the remote control If problems occur during either of these procedures immediately release the selected button to stop all the movements Stabilising the machine on a slope exceeding the allowed limits may cause instability and consequently harm to or eve...

Page 105: ...he remote control for extend the track Press and hold button 9 on the remote control for narrow the track The track extension operations should be performed with the machine stabilised and lifted from the ground If this is not possible perform the extension operations with the tracks moving ...

Page 106: ... connected in other way to the structure the machine can lift two persons and their tools See ʺTechnical data p 19 ʺ for data related to the admitted load on basket During machine lowering near where the upper arms rest on the lower ones a potential shearing risk is created appropriately signalled by stickers it is the userʹs responsibility to move any persons away from this area Pay maximum atten...

Page 107: ... selection on the display d Use joysticks on the remote control to move the aerial part as described in the paragraph regarding the description of the controls ʺJoystick p 57 ʺ e If the movements are selected when one of the conditions listed above is not satisfied an error message will be shown on the display indicating what condi tions are OK and what are not satisfied FAIL If the missing condit...

Page 108: ...d then in position 5 The alarm will only be reset when the overload is removed Normal machine ope ration can be resumed only then BASKET LIFTING ALARM If when using the machine at a height for whatever reason the basket is lifted from its position on the load sensor an alarm prevents all movements of the ma chine and the display on the remote control shows an error message The alarm is reset only ...

Page 109: ...nts in this situation which allow you to go back in a zone of free rotation LIMITED ROTATION AREA is an area near the engine battery pack where this may be hit by the first boom FREE ROTATION AREA is the rest of the rotation area that does not coincide with the limited rotation area These two areas are identified through the combined control of two sensors a mi cro switch that verifies the height ...

Page 110: ...n by closing the extendable structure completely this only if the problem was met while the basket was at a high position only carry out this operation if no basket levelling exceeds 10 If this is not the case carry out manual levelling at minimum height possible compatibly with the limit of 10 The minimum height is reached by completely closing 1 and 2 bo om extension jib and when possible the 3 ...

Page 111: ...e repeated frequently have the basket checked by an authorised workshop the manual levelling control is only allowed from the basket with the extendible structure completely closed and aligned Differently the operator could be seriously injured by contact with moving ma chine parts it is prohibited to use the levelling manoeuvre for different aims than those described e g to lift objects too incre...

Page 112: ...e the occupant s from the basket The intervention procedures are given below 11 5 1 Activation of emergency descent from the basket The emergency descent procedure of the basket can be actuated from the basket itself only if the machine electric plant is not compromised act in the following way Remember that the presence of staff on the ground is mandatory du ring platform functioning The manoeuvr...

Page 113: ...figura tion of the machine at the time when the emergency situation occurred 2 Check the control by means of icon 8 on the display Fig 105 Display icons 3 Activate the joystick re lative to the arm that is to be closed until the de sired height is reached and release the button 4 Fig 106 Joystick controls If a joystick corresponding to a move ment without emergency descent is activated an error ic...

Page 114: ...sition see the paragraph ʺEmergency position controls p 72 ʺ The sole purpose of the emergency descent from the ground is to operate in the event of system breakdown and to bring the basket to the ground all other uses are prohibited 1 Withdraw the key enabling the emergency descent and a key ope ning the distributor con trolsʹ protection if any from the engine keys group inside the electri cal co...

Page 115: ...e engine Start the motor using the corre sponding button in case of Petrol Diesel version If the switch needs key to be operated withdraw it from the engine keys group Fig 109 Emergency control panel switch and buttons 4 Make sure that the green indicator light on the emergency position con trol panel comes on i e that the conditions ne cessary to be able to move the aerial part are satisfied Fig ...

Page 116: ...he protection and put the keys back in their original position 5 Move the aerial part of the machine using the manual levers positio ned on the distributor on the ground as descri bed on the decal placed near them and as speci fied in this manual ʺAe rial part hydraulic distributor p 74 ʺ Fig 111 Aerial part distributor controls ...

Page 117: ...then stabilise the machine again the electrical emergency de scent function can be used which involves only the return of the aerial part If this is not possible due to the presence of objects that interfere with the operation per sonnel on the ground can allow the operator in the basket to close the machine The operators on the ground can bypass the machineʹs safety devices and allow the operator...

Page 118: ...ASS icon 2 Position the emergency key on the electrical components compart ment removing it from the side where this is le ad sealed Fig 113 Emergency key location 3 Turn the emergency key anticlockwise and hold it in position Fig 114 Emergency BY PASS decal Fig 115 Emergency BY PASS icon Fig 116 Emergency BY PASS activated ...

Page 119: ...closed first second boom folding extension boom in JIB boom folding The third boom can be rotated and lowered only with the extension boom completely retracted Do not carry out any opera tions other than those listed or operations than may affect the stability of the machine The arm movement sequence must be carried out in such a way as to avoid any operation that may affect the stability of the m...

Page 120: ... ground controls for the arm movements To perform the emergency descent in the conditions described above proceed as follows The sole purpose of the emergency descent from the ground is to operate in the event of system breakdown and to bring the basket to the ground all other uses are prohibited During this procedure it is prohibited to perform any operations other than those described above for ...

Page 121: ...vement of the aerial part Fig 118 Hand pump manual selector 3 Withdraw the key enabling the emergency descent and a key ope ning the distributor con trolsʹ protection if any from the engine keys group inside the electri cal components com partment Fig 119 Emergency key location 4 Insert the key to open the distributorʹs controls protection and access the controls Fig 120 Aerial part distributor pr...

Page 122: ... part enable 6 Use the levers and or buttons corresponding to the ON OFF coils ac cessible from the bottom of the distributor pro tection so as to enable the required mo vement following the instructions on the sti cker positioned near the controls ʺAerial part hy draulic distributor p 74 ʺ and at the same time operate the hand pump to obtain the mo vement The sequence of movements is the fol lowi...

Page 123: ... the transport configura tion machine closed and aligned to raise the stabilisers and lower them again Only then it will be possible to work with the machine at a height con trolling it from the basket It is prohibited to release the aerial part proportional valve from the rest position with the motor running This operation would be very risky for the safety of the operator on the platform ...

Page 124: ...d If this occurs one of the two EMERGENCY PROCEDURES de scribed below can be applied 11 5 5 1 Machine realignment The manoeuvre described below must be carried out only and exclusively with the machine closed 1 Open the electrical com ponents compartment Fig 123 Electric box 2 Place the emergency key on the electrical compo nents compartment re moving it from the machineʹs key holder where it is s...

Page 125: ... the undercarriage with the machine not aligned 3 Turn the emergency key anticlockwise and hold it in position Fig 125 Emergency BY PASS decals Fig 126 Emergency BY PASS icon Fig 127 Emergency BY PASS activated Realign the machine controlling it from the basket by means of the remote control Perform exclusively the rotation manoeuvre Operation allowed only to reach the conditions necessary to perf...

Page 126: ... 1 Open the electrical com ponents compartment Fig 128 Electrical box 2 Place the emergency key on the electrical compo nents compartment re moving it from the machineʹs key holder where it is sealed with lead Fig 129 Emergency key location 3 Turn the emergency key clockwise and hold it in position Fig 130 Emergency BY PASS decals ...

Page 127: ...onents compartment Fig 131 Emergency BY PASS icon Fig 132 Emergency BY PASS actived Use the travel control with extreme care to avoid causing damage to the machine or people Move to a suitable position for carrying out procedure described in ʺMachine realignment p 122 ʺ used to reali gn the machine The electronic control board records every time the safety device bypass key is used ...

Page 128: ...port the machi ne proceed as follows The hydraulic hand pump can be used to move the stabilisers and set the ma chine in the transport configuration only after closing completely the aerial part of the platform 1 Place the emergency key on the electrical compo nents compartment re moving it from the machineʹs key holder where it is sealed with lead Fig 133 Battery cut out 2 Check that the machine ...

Page 129: ... corre sponding to side of ma chine to move right or left Fig 135 Hand pump manual selector 4 Manually switch the ae rial tracked part switch via the fuse in the centre of the magnet using the corresponding hand wheel Fig 136 Aerial tracked part switch 5 Activate one of the pro portional valve moun ted on the two distributors through the proper devices Fig 137 Knob proportional valve ...

Page 130: ...art switch and proportional val ve and put the hand pump handle in the original position 6 While keeping operated the proportional valve use the ON OFF coil le vers and buttons to enable the required mo vement ʺTracked under carriage hydraulic distributor p 77 ʺ Fig 138 Example distributor controls 7 Simultaneously operate the hand pump to deli ver oil to allow the mo vement Fig 139 Hand pump ...

Page 131: ...ntrol connector and close the remote control sealing plug Make sure there is no moisture in the electric cable connector and close the electric cable sealing plug To reconnect the remote control follow the same process in the reverse order The electrical disconnection connection of the remote control MUST be car ried out exclusively with the motor key in position OFF and with the mains power disco...

Page 132: ...onnected Power the machine by an electric cable connecting it to the socket on the chas sis near the electric motor and activate the main supply switch in the control ca binet of the motor In this condition the battery charger mounted on the machine recharges the battery both connectors must be closed with the respective sealing plugs to prevent moisture from entering Fig 141 Main supply socket Fi...

Page 133: ...ime periods exceeding 24 hours Pay attention the charger works even if the electronic board of the machine is turned off So the batteries can be charging even if the re mote control is off Charge the machine using only the battery charger installed on it The use of a charger other than that provided voids any kind of warranty on batteries and can cause damage to people or things The battery chargi...

Page 134: ...1602 Is also possible check the battery charging through the charge indicator located near the battery pack Fig 143 Main supply socket Fig 144 Main supply switch If the machine is on the display on the remote control also shows the machine recharge indicator ...

Page 135: ... of the elevating platform RED LED indicates that the battery is in the initial charging phase Current delivered between 12 5 and 25 A RED LED FLASHING indicates that the battery is in the second charging phase Current delivered between 6 and 12 5 A ORANGE LED FLASHING indicates that the battery has reached 80 of recharge Current delivered less than 6 A ORANGE LED indicates that battery reached th...

Page 136: ...hich can only be plugged into an earthed socket If the plug does not go into the socket most probably the socket is old and not earthed In this case contact an electrician to have the socket replaced Do not use adapters to resolve earth plug problems Make sure the power cable does not represent an obstacle If the cable is worn or damaged have it replaced immediately If extensions or multiple socke...

Page 137: ...135 MUX17JP021602 Boom Lift Models X17JPLUS If the battery charger is not working correctly or is damaged disconnect it im mediately from the power outlet and the battery socket and contact an authorized servicing entity ...

Page 138: ...11 8 3 Pruning This activity requires very important skills in order to prevent the machine from losing stability Remember that if branches or logs fall on the safety devices these will be broken falling plant parts may damage the machine falling plant parts may press the emergency button on the ground In this case the machine cannot be controlled and the personnel on the ground must interve ne th...

Page 139: ...stickers capacity table etc If sand enters the grease protecting the extension arms it pro duces an extremely abrasive mixture affecting the quality of the movements and working life of the machine 11 8 6 Use in marine environments If the machine is used in particularly corrosive environments and atmospheres the formation of rust and the greasing and lubrication conditions of the moving parts must...

Page 140: ...ntenance operations with the working arm not completely lowered and or with stabilised machine If operations are being carried out apply a visible sign on the control position stating DANGER Do not move the machine service in progress 12 1 1 Table of recommended lbrificants ENGINE OIL M For the petrol Diesel engine we recommend the use of oil with the following cha racteristics OIL HYDRAULIC DRIVE...

Page 141: ...ates one of the following CO2 Con version 60 per EPA 560 6 82 003 CO2 Conversion 80 per CEC L 33 A 93 Virtually Non toxic classification indicates an LC50 5000 per OECD 203 Fire Resistant classification indicates Factory Mutual Research Corp FMRC Approval Fig 146 Working temperatures used oil Fig 147 Table of oils ...

Page 142: ...he machine has been produced with biodegradable hydraulic oil in near the hydraulic tank filler cap is a decal indicating the type of oil used and those that are compatible in the case of refilling When topping up or replacing hydraulic oil is recommended to use only pro ducts listed in this paragraph ...

Page 143: ...g points 12 1 3 Greasing the telescopic boom Fig 148 Greasing points diagram Respect the greasing intervals indicated and use only the recommended lu bricants in order to protect pins and connections from wear Use a brush to apply grease onto the telescopic extension boom ...

Page 144: ...ing use of the platform Do not dispose of lubricants in the environment but rather collect and dispose of them in compliance with laws in force in the country in question Check the vehicle at least once per day or shift for any external damage cor rosion structural parts welds The person in charge must be informed immedia tely of any change observed including functional behaviour In this case stop...

Page 145: ...i fied personnel Proceed as follows to use this function 1 If you have not already or is not installed on the machine ask the kit to use remote control from the ground at an autho rized service Fig 149 Kit use remote control from the ground 2 With the unit off igni tion key to OFF con nect the cable of the kit to the connector located in the electrical box un der the guard Now con nect the remote ...

Page 146: ...vided with the optio nal kit to use service from the ground Otherwise leave it con nected to the main re mote Fig 151 Service connector on the basket 4 Select the command from the ground acting on the selector switch on the control box The po sition rotated anti clockwise switch enables the control sta tion for maintenance if the remote control is connected to the ground Fig 152 Basket ground sele...

Page 147: ...e machine ʺRemote con trol p 52 ʺ Fig 153 Ground remote control example visualization The remote control from the ground allows to perform all the operations possible within the safety limits if in the basket there is a load less than 50 kg If the load in the basket exceeds 50 kg always within the limits of the machine load to use the remote control from the ground hold button 8 and then activate ...

Page 148: ...00 H Dry air filter Petrol Diesel Check Clean X Replace ment X Engine oil Pe trol Die sel Check level X Replace ment X X Replace ment Kubota X Engine oil filter Diesel Check Clean X Replace ment X Engine oil filter Diesel Kubota Check Clean X Replace ment X Fuel fil ter Die sel Clean X Replace ment X Coolin sistem Diesel if fitted Check level X Liquid add and replace ment X ...

Page 149: ...ankand net Pe trol Clean X Hydrau lic oil Check level X Replace ment X Hydrau lic oil fil ter Replace ment cartrid ge X X Articu lated joint points Grea sing X X Battery Check X Re duction gear oil Check level X Replace ment X X Machine General periodic check X X Part Opera tion Before starting As nee ded 10 H 50 H 100 H 250 H 500 H 1000 H 2000 H ...

Page 150: ...nd restore the connection without using oil or gre ase Exten sionarm internal sliding ring if fitted Check wear X Replace ment X Turn table bolt ti ghte ning Check X X Nut fixing pins basket Perfor mance Plus Check torque 50 Nm X Nut fixing pins basket 3S Check torque 200 Nm X Exten sion ro pes and pulleys if fitted Check wear X X Replace ment X Part Opera tion Before starting As nee ded 10 H 50 H...

Page 151: ...om 12 5 ELECTRIC MOTOR MAINTENANCE The electric motor is located under a protection cover on the chassis of the machi ne Periodically check the condition of the following electric motor components POWER SUPPLY TERMINALS Check tightness of the nuts on the power supply terminals and make sure the insulation is intact FAN Keep air intakes clean and make sure the fan can rotate freely BEARINGS Fig 154...

Page 152: ...tion of the bearings in the event of noise contact service de partment for replacement as the life of the bearings is reduced significantly in he avy duty operating conditions in the Lithium version the motor is brushless therefore no brushes need to be checked or replaced ...

Page 153: ...c hoses for leaks or loose connections 3 All quick disconnection hoses for proper connection 4 Structural components for obvious damage broken parts and cracks in welds 5 Ladder or steps for damage and debris ladders must be firmly secured to the platform 6 Operating and emergency controls for proper functioning 7 Placards and warning signs for cleanliness readability of control signs rated capaci...

Page 154: ...ssure 6 Hydraulic cylinders for drifting caused by fluid leaks across the sealing valve or the piston rod seal leakage scored and damaged cylinder rods and unu sual noises or vibration 7 All safety mechanisms for wear and response time 8 Interlocks gradient warning system and limit switches 9 All chain and cable mechanisms for setting and worn or damaged parts 12 6 3 C Annual inspections These ins...

Page 155: ...e and number and variability of users 2 Review the inspection and maintenance record of the aerial platform 3 Verify the efficiency of all operating controls 4 Perform a visual inspection of the aerial platform 5 Consider recommendations of the manufacturer regarding the aerial pla tform including manufacturerʹs safety bulletins 12 6 5 E Maintenance Before adjustments and repairs are started on th...

Page 156: ... have a general check run on the machi ne at a certified service centre where the general condition of the machine will be assessed and the form in Appendix 1 of this manual will be filled in Sub sequent checks should be performed every 1000 hours of operation To find the nearest certified service centre contact your reseller ...

Page 157: ...e measure or too tight please follow the proce dure illustrated in the following paragraph As an alternative to the above mentioned procedure you can follow the procedu re below In this case the check is less accurate and precise However effective for evaluating if the rubber track is too slack Stop the machine on a flat and solid ground In correspondence of the upper skid of the carriage measure ...

Page 158: ...oose it could be expelled under the effect of the pressure of grease seriously endangering the safety of the ope rator When gravel or mud is stuck between the sprocket teeth and track links re move it before tightening the tracks To tighten the tracks connect a grease gun to grease fitting 2 and add grease until the track tension reaches the indi cated values preferably use a pneuma tic pump with ...

Page 159: ...to drain by unscrewing the valve of not more than one turn at a time Fig 158 Draining valve The grease contained in the hydraulic tracks is under pressure If the valve track tension is too loose it could be expelled under the effect of the pressure of grease seriously endangering the safety of the ope rator 2 Use a pry bar 4 of ade quate length to force a tooth of the central whe el out of the idl...

Page 160: ... to walk the first teeth in past the idler 5 Make sure that the track links are properly meshed in the sprocket and idler 6 Adjust the track tensioning ʺTensioning rubber track p 156 ʺ 7 Lower the undercarriage down to the ground 12 9 CHECKING TIGHTNESS OF NUTS AND BOLTS Depending on the use of the platform it is essential to check the parts and the nuts and bolts which are subject to loosening Pa...

Page 161: ... Models X17JPLUS The values indicated are to be applied unless different instructions are given in this manual Pay special attention to the screws of the stop pins the nuts of bolts and screws of the slew ring in both the top and the bottom ...

Page 162: ...160 Boom Lift Models X17JPLUS MAINTENANCE MUX17JP021602 ...

Page 163: ...5 700 485 660 455 620 41600 605 825 545 740 455 620 14 0 8750 0 5090 45800 570 775 535 730 500 680 45800 670 910 600 815 500 680 1 8 1 0000 0 6060 51500 730 995 685 930 645 875 51500 860 1170 775 1055 645 875 12 1 0000 0 6630 59700 845 1150 795 1080 745 1015 59700 995 1355 895 1215 745 1015 1 1 8 7 1 1250 0 7630 68700 1095 1490 1030 1400 965 1310 68700 1290 1755 1160 1580 965 1310 12 1 1250 0 8560...

Page 164: ...0 235 97 8 265 250 235 18 2 5 192 83 5 301 226 271 331 119 5 430 385 325 119 5 365 345 325 20 2 5 245 106 5 426 320 383 469 152 5 610 550 460 152 5 520 490 460 22 2 5 303 132 0 581 436 523 639 189 0 830 750 625 189 0 705 665 625 24 3 353 153 5 737 553 663 811 222 0 1065 960 800 220 0 900 845 790 27 3 459 199 5 1080 810 970 1130 286 0 1545 1390 1160 286 0 1315 1235 1160 30 3 5 561 244 0 1460 1100 1...

Page 165: ...stem in order to identify any possible leaks Leaks from hoses can normally be resolved by tightening the fittings Leaks from gaskets O rings sealing rings etc cannot be eliminated by simply tightening as gaskets usually leak because they are damaged or have become hard The correct tightness can only be restored by replacing the gasket 12 12 CHECKING THE CONDITION OF THE FILTER CARTRIDGE The cartri...

Page 166: ... THAT ALL THE PLATES ARE PRESENT ON THE MACHI NE AND INTACT Make sure that the prohibition warning danger and control plates positioned on the machine are all present and visible See the paragraph regarding decals ʺSafety warnings p 30 ʺ to identify any mis sing or damaged plates Fig 163 Hydraulic oil filter position It is very important to replace the cartridge for the first time after 50 opera t...

Page 167: ...fitting upper pressure intake 2 Go to the control position and switch the machine on A pressure gauge with a minimum scale of 250 bars must be used to carry out this check Make sure that the machine is closed and in the resting position Make sure that no one is standing within the machine operating range All the specified checks must be carried out from the control position in the basket Fig 164 P...

Page 168: ...g lower pressure intake 5 Go to the control position and switch the machine on 6 Close one of the two left stabilisers completely and maintain the movement activated Read the pressure value This value relates to the left track distribu tor 7 Stabilise the machine 8 Set the second boom cylinder to the FOLDING mode Keep the joystick in po sition Read the pressure value This value relates to the aeri...

Page 169: ...ecessary to operate on the plastic registers screwing them in order to lean to the arm in case of the upper ones or bringing them to 1 mm circa in case of the lower ones Check the support and the correct distance slipping off and closing the arm completely The slide blocks must be replaced at an authorised workshop 12 17 BATTERY PETROL DIESEL ENGINE MAINTENANCE REPLACE MENT DISPOSAL The battery co...

Page 170: ...ric energy any longer replace it with a new one having the same characteristics See the specifications table on the bat tery Follow the steps below to replace With the machine off and engine key in the OFF position disconnect the bat tery switch Disconnect the battery terminals always starting from the negative pole Remove the battery and install the new one Reconnect the cables always starting fr...

Page 171: ...y pack does not require maintenance The only action required by the system is re charging the batteries according to the frequency of use of the machine and in struction written in this manual For charging the battery to see ʺCharging Lithium batteries p 131 ʺ Avoid leaving the machine in sunny and badly ventilated places for long periods The battery pack is connected to the motor control via a fu...

Page 172: ...ance operation on the battery pack it is necessary to use at least the Personal Protective Equip ment PPE listed below 12 18 1 2 Procedure for handling hot cells As soon as it has been established that the temperature of a cell has risen consi derably the first action is the evacuation of personnel from the affected area The area has to be isolated and nobody can enter if not strictly necessary If...

Page 173: ...tarts to cool down The cell vents The cell explodes If the cell starts cooling check the temperature every hour until ambient tem perature has been reached If a temperature sensor is not available do not handle the cell for a minimum of 24 hours Remove the cell from the work area when ambient temperature has been rea ched and return to normal operations Dispose of the cell in accordance with exist...

Page 174: ...lls proceed as follows Evacuate the people exposed to fumes from the area Air the environment until the complete removal of the cell and until the cha racteristic pungent odour has disappeared If the cell is too hot allow it to cool to ambient temperature before handling it Wear safety equipment coat gloves mask and filters and move the cell to a well ventilated area Place every cell in a sealable...

Page 175: ...is a rare event that only occurs when an abnormal condition causes the temperature to rise and reach a critical point However in the event of lithium battery explosion the environment will quickly be filled with dense white smoke which will cause serious irritation to the respiratory tract eyes and skin Precautions must be taken to limit exposure to these fumes MINIMUM EQUIPMENT REQUIRED Class D f...

Page 176: ...F CONTACT WITH THE ELECTROLYTE SEE THE PREVIOUS PARAGRAPH ʺPROCEDURE FOR HAN DLING VENTED CELLS P 171 ʺ 12 18 1 5 Lithium battery fire All metals may burn in certain conditions which depend on certain factors such as physical state presence of oxidising atmospheres and severity of the source of ignition Alkali metals such as lithium may burn in normal atmospheres In addi tion lithium reacts explos...

Page 177: ...am of experienced fire fighting personnel has to be contacted The personnel must be properly trained to fight lithium bat tery fires Evacuate personnel from all areas and sound the fire alarm The fire fighting personnel go to the area where the fire is located and gather all the information regarding the situation and the person who gave the alarm Quarantine the area Air the rooms until the burnin...

Page 178: ... bag in the second and seal it Clean the area with plenty of water and keep cleaning with water and soap Dispose of hazardous material in accordance with the local legislation in force FOR THE FIRST AID IN THE EVENT OF CONTACT WITH THE ELECTROLYTE SEE THE PREVIOUS PARAGRAPH ʺPROCEDURE FOR HAN DLING VENTED CELLS P 171 ʺ 12 19 SERVICING THE ENGINE THERMIC VERSION Refer to the engine manual provided ...

Page 179: ...ough the openings of a width less than the basket but more than the machine To remove the basket proceed as follows remove the remote control from the support loosen the aluminium covers on the basket fixing pins Always make sure that the vehicle used to transport the platform has suitable capacity and that no part of the MEWP protrudes from the size limits pre scribed by the road traffic regulati...

Page 180: ...7JP021602 withdraw the basket from above Reassemble the basket as follows fit the basket into the fixing pins on the basket support making sure that it moves downwards as parallel to the basket support as possible Tighten the two aluminium covers Fig 166 Cap lock pin ...

Page 181: ...15 As a general rule if the ramps and the truck trailer rely on free surface without slope variations this requirement is met if the ratio between the length of the ramps and the height of the arrival of the ground is greater than or equal to 3 7 Make sure that the ramps have a sufficient capacity to support the machine Refer to the weight indicated in the technical data section of this manual ʺTe...

Page 182: ...nimum speed possible MAKE SURE THAT THE ENGINE IS AT IDLE SPEED turtle speed select Maintain a constant speed Avoid abrupt starts and braking Make sure before procee ding on the ramps that each track is FULLY content on the surface of each ramp In tackling the ramps proceed with PERFECTLY straight trajectory making sure at ALL times that each track is FULLY contained on the surface of each ramp Pl...

Page 183: ...ransport configuration extensible structure completely closed and aligned stabilisers completely lifted and under carriage extended Otherwise the machine would be unbalanced and lifting dangerous Never lift the machine with the operator on board During lifting make sure that no people are in the area affected by the opera tions and do not move the suspended machine over persons Never lift the mach...

Page 184: ... of the forklift Proceed approaching careful ly to the machine paying attention not to collide with parts of it and cause dama ges to the structure During the operations of lifting and transport follow the requirements and dispositions prescribed for the use of the lifting device and or by the security officer of the working environment in which the operation is per formed This operation must be p...

Page 185: ... stributed equally over the four stabilisers the minimum required capacity for the four ropes chains or slings used must not be less than 2000 kg and they must be minimum 3 m long and all identical The slings cannot be more than 60 mm wide the chains not more than 25 mm and the rope diameter cannot exceed 25 mm Fig 169 Ropes or chains lifting points The manufacturer of the Platform is not responsi...

Page 186: ...ot to fasten to all four the points the ma chine could result unbalanced Furthermore it is compulsory to use four different ropes chains or slings in this way a breaking or a wrong anchorage of one of the connection devices would not imply dangerous movements of the load Fig 170 Fixing hook 1 Fig 171 Fixing hook 2 The fixing system connection points are identified by the sticker Do not make connec...

Page 187: ...RORS RAMPS CURRENTS WORKING HOURS SETTING JOYSTICK ESC 14 1 INPUT MENU This displays the signals received by the board from the various sensors fitted on the machine and from the controls on the remote control Each screen shows the status of the input and options to scroll the menu 14 2 LANGUAGE MENÙ Allows you to select menu language among those available 14 3 ERRORS MENU Indicates correspondence...

Page 188: ...he spanner icon ʺFig 42 Lithium error p 56 ʺ in position 7 on the remote control display If the machine has problems in the functioning and the icon ʺspannerʺ on the di splay will not reset turning off and restarting the machine contact the after sales department 14 4 WORKING HOURS MENU Indicates the number of machine operating hours 14 5 JOYSTICK MENU Displays the signal that each individual joys...

Page 189: ...HYDRAULIC SYSTEM 187 MUX17JP021602 Boom Lift Models X17JPLUS 15 HYDRAULIC SYSTEM Riferimento Descrizione 1 Hand pump ...

Page 190: ... stop valve 11 Stabilizer cylinder 12 Motorgear 13 Track gauge extension cylinder 14 Directional solenoid valve 16 Accumulator 17 Rotation motor 18 Distributor 19 Manifold 20 Balancing valve double 21 Extension regenerative balancing valve 22 Balancing valve double 23 1 2 boom cylinder 24 3 boom cylinder 25 Extension cylinder 26 JIB cylinder 27 Rotary actuator for basket rotation 28 Basket levelli...

Page 191: ...DRAULIC SYSTEM 189 MUX17JP021602 Boom Lift Models X17JPLUS 29 Basket levelling cylinder on the transmission 30 Deflection block for closed loop 31 Levelling balancing valve double Riferimento Descrizione ...

Page 192: ...190 Boom Lift Models X17JPLUS WIRING DIAGRAM MUX17JP021602 16 WIRING DIAGRAM ...

Page 193: ...WIRING DIAGRAM 191 MUX17JP021602 Boom Lift Models X17JPLUS Fig 172 Petrol ...

Page 194: ...192 Boom Lift Models X17JPLUS WIRING DIAGRAM MUX17JP021602 Fig 173 Diesel ...

Page 195: ...WIRING DIAGRAM 193 MUX17JP021602 Boom Lift Models X17JPLUS Fig 174 Lithium ...

Page 196: ...717 485 6591 Fax 1 301 745 3713 NOTE Leased or rented units should not be included on this form Mfg Model _______________________________________________________________ Serial Number ____________________________________________________________ Previous Owner ___________________________________________________________ Address _________________________________________________________________ ______...

Page 197: ...WIRING DIAGRAM 195 MUX17JP021602 Boom Lift Models X17JPLUS Worldwide locations ...

Page 198: ...196 Boom Lift Models X17JPLUS WIRING DIAGRAM MUX17JP021602 ...

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Page 200: ...JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 USA Tel 39 0442 539100 Fax 39 0442 539075 www jlg com Corporate Office ...